X-Ray Parts Counter 80kV Closed Tube with AI Algorithm
Wellman Industrial X-Ray Parts Counter XC-01 for SMD Reel
Product Overview
The Wellman Microfocus X-Ray Component Counter XC-01 features a 17" Super Definition Flat Panel Detector (FPD), delivers 99.98% counting accuracy, and is engineered for seamless integration with MES, ERP, and WMS systems.
Key Advantages
- 80kV closed X-ray tube: Long lifespan and maintenance-free operation
- High compatibility: Supports reels and trays up to 17 inches (430mm) with moisture barrier bags
- Ultra fast counting speed: Counts four 7-inch reels or one 15-inch (380mm) reel within 10 seconds
- Intelligent operation: No need to switch between single and multi-reel modes
- Advanced Tracking: Work order management with counting record inquiry and statistics
- AI Deep Learning Algorithm: Free lifetime updates and compatibility with MES ERP WMS
- Automated Operation: Supports simultaneous barcode scanning counting and label printing
- 17" Super Definition Digital FPD: High resolution imaging for precise component counting
Technical Specifications
X-ray Source
| Type |
Integrated, microfocus |
| Max tube voltage |
80kV |
| Max tube current |
700μA |
| Focal spot size |
30μm |
Flat Panel Detector
| Type |
Super definition digital FPD |
| Effective area |
430mm * 430mm |
| Pixel size |
139μm |
| Resolution |
3072 * 3072 |
Reel/Tray Counting
| Max size |
17" (430mm) |
| Max thickness |
88mm |
| Min parts size |
01005 |
| Speed |
7-10s |
| Accuracy |
01005 ≥ 99.98%, 0201 & above ≥ 99.99% |
Equipment
| Dimensions |
1000mm (L) * 1300mm (W) * 1820mm (H) |
| Weight |
580kg |
| Power supply |
AC110-220V 50/60HZ |
| Max power |
800W |
| Industrial PC |
I7 CPU, 16G RAM, 256G SSD+4T HDD |
| Displayer |
24" HDMI LCD |
Safety Features
| Radiation leakage |
No leakage, international standard: ≤1μSv/h |
| Back door safety interlock |
Automatic X-ray power off when door opens |
| Anti-pinch protection |
Safety light curtain covers entire drawer |
| Emergency stop |
Front-mounted emergency power off button |
Performance Metrics
| Reel Size |
Parts Size |
Quantity |
Accuracy |
Speed |
| 7" (180mm) |
01005 |
40000 |
99.98% |
9-10s |
| 7" (180mm) |
0201 |
20000 |
99.99% |
8-9s |
| 7" (180mm) |
0402 |
10000 |
99.99% |
7-8s |
| 7" (180mm) |
0603 |
5000 |
99.99% |
7-8s |
| 10" (254mm) |
1206 |
5000 |
99.99% |
7-8s |
| 15" (380mm) |
1206 |
10000 |
99.99% |
7-8s |
AI Deep Learning Technology
Our counting software utilizes powerful artificial intelligence that automatically identifies components without manual algorithm binding. The system learns from counted component data including:
- Component corner angle measurement
- Aspect ratio analysis
- Image deformation tracking
- Slope analysis between components
Counting accuracy keeps advancing as the system processes more components, with the technology easily adapting to similar components or larger trays.
Cloud Database Integration
Every X-ray counter connects to our cloud database for:
- Regular database updates for all customers
- Automatic data and image uploads
- Continuous algorithm optimization by engineers
Over time, the system's counting accuracy draws closer to 100% while its component type coverage continues to expand; when new components are encountered, the system utilizes existing database knowledge for immediate high-efficiency processing.
Working Principle