AI Deep Learning X-ray Counting System with Label Printer for SMD Electronic Components
Working Principle
Key Advantages
- 80kV closed type X-ray tube for long lifetime and maintenance-free operation
- 17" Super definition digital flat panel detector (FPD)
- Four 7" reels or one 15" (380mm) reel in less than 10 seconds
- Supports maximum 17" (430mm) reel or tray
- Auto scans codes and counts simultaneously, printing labels
- No need to switch single/multi reel modes
- Work order number function with counting record query and statistics
- Permanently updated AI deep learning algorithm
- Supports MES, ERP, WMS and other systems
Equipment Specifications
X-ray Source
| Type |
Closed, microfocus |
| Max Tube Voltage |
80kV |
| Max Tube Current |
700μA |
| Focal Spot Size |
30μm |
Flat Panel Detector
| Type |
Super definition digital FPD |
| Effective Area |
430mm × 430mm |
| Resolution |
3072 × 3072 |
| Pixel Size |
139μm |
Reel Counting
| Speed |
7-10 seconds |
| Max Size |
17" (430mm) |
| Max Thickness |
88mm |
| Min Parts Size |
01005 |
| Accuracy |
99.99%(01005 ≥ 99.98%) |
Equipment
| Dimensions |
1000mm (L) × 1300mm (W) × 1820mm (H) |
| Weight |
500kg |
| Displayer |
24" HDMI LCD |
| Power Supply |
AC110-220V 50/60HZ |
| Max Power |
800W |
| Industrial PC |
I7 CPU, 16G RAM, 256G SSD+4T HDD |
Additional Functions
Auto Code Scanning
Barcode and QR code
Label Printing
Prints corresponding label when taking out a reel
Counting Record
Inquiry by time range, work order number
Management System Connection
MES, ERP, WMS etc.
Mode Switching
No need to switch single/multi reel mode
Safety Features
Radiation Leakage
No leakage
Back Door Safety Interlock
X-ray tube powers off immediately
Anti-pinch
Safety light curtain covers entire drawer, stops immediately when obstruction detected
Emergency Stop
Located at front operation position, press to power off
Speed and Accuracy Performance
Artificial Intelligence Deep Learning Algorithm
The AI learns from counted component data including:
- Aspect ratio analysis
- Angle measurement of each component corner
- Slope calculation between components from inside to outside
- Deformation analysis of component images from inside to outside
As component counting increases, results become progressively more accurate.
Cloud Database Integration
Every Wellman X-ray counter connects to our cloud database, automatically uploading machine data and images while downloading the latest database updates. Our engineers continuously optimize algorithms based on collected data, providing regular cloud database updates for all customers.
Over time, counting accuracy approaches 100% with expanding component type coverage. When counting new components, if data exists in our database, the software directly accesses it, delivering higher efficiency, accuracy, and coverage.