Industrial X‑ray counter with super definition detector and 80kv long lifetime X-ray source
Working Principle
Key Advantages
- Ultrafast Counting (7-10 seconds)
- 17" Super HD Flat Panel Detector
- AI Deep Learning Algorithm with Permanent Free Updates
- Support for MES/ERP/WMS and other management systems
- Automatic Code Scanning and Label Printing after counting
- 80kV Closed X-Ray Tube with 10000 hours Extended Lifespan
Technical Specifications
X-ray Source
| Type |
Closed, microfocus |
| Focal Spot Size |
30μm |
| Max Tube Voltage |
80kV (optional) |
| Max Tube Current |
700μA |
Flat Panel Detector
| Type |
Super definition digital FPD |
| Pixel Size |
139μm |
| Effective Area |
430mm * 430mm |
| Resolution |
3072 * 3072 |
Reel Counting
| Max Thickness |
88mm |
| Min Parts Size |
01005 |
| Max Size |
17" (430mm) |
| Speed |
7-10 seconds |
Equipment
| Dimensions |
1000mm (L) * 1300mm (W) * 1820mm (H) |
| Weight |
520kg |
| Power Supply |
AC110-220V 50/60HZ |
| Max Power |
800W |
Industrial PC
| Processor |
I7 CPU, 16G RAM, 256G SSD+4T HDD |
| Display |
24" HDMI LCD |
Additional Functions
- Automatic Barcode and QR Code Scanning
- Automatic Label Printing
- Automatic Single/Multi Mode Switching
- Work Order Number Recording Support
- Counting Record Inquiry and Work Order Number
- Management System Connection (MES, ERP, WMS, etc.)
Safety Features
- Radiation leakage: No Radiation Leakage
- Back door safety interlock: Back Door Safety Interlock with Automatic X-ray Power Off
- Anti-pinch: Safety Light Curtain with Immediate Stop Function
- Emergency stop: Front-mounted Emergency Stop Button
Cloud Database Integration
All Wellman X-ray counters connect to cloud database, automatically uploading data and images while downloading the latest updates. Our engineering team continuously optimizes algorithms using collected data and regularly updates the database for all customers.
AI Deep Learning Algorithm
Our counting software utilizes advanced AI deep learning algorithms for automatic component identification (no manual binding required) and continuously learns from component data including:
- Aspect ratio analysis
- Component corner angle detection
- Component image deformation analysis
- Slope analysis between components from inside to outside
Speed and Accuracy Performance
| Reel Size |
Parts Size |
Quantity |
Accuracy |
Speed |
| 7" (180mm) |
01005 |
40000 |
99.98% |
9-10s |
| 7" (180mm) |
0201 |
20000 |
99.99% |
8-9s |
| 7" (180mm) |
0402 |
10000 |
99.99% |
7-8s |
| 7" (180mm) |
0603 |
5000 |
99.99% |
7-8s |
| 10" (254mm) |
1206 |
5000 |
99.99% |
7-8s |
| 15" (380mm) |
1206 |
10000 |
99.99% |
7-8s |