Reliable Industrial X‑Ray Counting Machine with Anti-Pinch Safety and Emergency Stop Protection
Product Overview
WELLMAN X-ray Parts Counter XC01 delivers high-speed, accurate component counting with advanced safety features and intelligent automation.
- 80kV closed-type X-ray tube for extended lifetime and maintenance-free operation
- 17" super definition digital flat panel detector (FPD)
- Ultrafast counting: four 7" reels or one 15" (380mm) reel processed in under 10 seconds
- Supports maximum 17" (430mm) reel or tray with moisture barrier bag
- Permanently updated AI algorithm with free updates
- Compatible with MES, ERP, WMS, and other management systems
- Automatic barcode scanning and counting with simultaneous label printing
- Automatic single/multi-reel mode detection with instant label printing
Working Principle
Equipment Specifications
| X‑Ray Source |
| Type |
Integrated microfocus |
| Max tube voltage |
80kV |
| Max tube current |
700μA |
| Focal spot size |
30μm |
| Flat‑Panel Detector |
| Type |
Ultra‑high‑definition digital FPD |
| Effective area |
430mm × 430mm |
| Pixel size |
139μm |
| Resolution |
3072 × 3072 |
| Counting Specifications |
| Max size |
17‑inch (430mm) |
| Max thickness |
88mm |
| Min component size |
01005 |
| Speed |
7-10 seconds |
| Accuracy |
99.98% |
| Mechanical & Electrical |
| Dimensions |
1000mm (L) × 1300mm (W) × 1820mm (H) |
| Weight |
580kg |
| Power |
AC110-220V, 50/60Hz |
| Max power |
800W |
| Industrial PC |
I7 CPU, 16GB RAM, 256GB SSD + 4TB HDD |
| Display |
24‑inch HDMI LCD |
Key Functions
Auto Code Scanning
Barcode and QR code recognition
Label Printing
Print corresponding label when user takes out a reel
Counting Record
Inquiry by time range, work order number
Management System Connection
MES, ERP, WMS etc.
Mode Switching
No need to switch single/multi reel mode
Work Order No.
Support work order number recording
Safety Features
| Radiation leakage |
No leakage, international standard: ≤1μSv/h |
| Back door safety interlock |
Once users open the back door, X-ray tube powers off immediately. When back door is open, users can't turn on X-ray |
| Anti-pinch |
Safety light curtain covers the whole drawer, drawer stops immediately when something enters |
| Emergency stop |
In front of the operation position, press to power off |
Accuracy and Speed Performance
AI Deep Learning Algorithm
Our counting software utilizes a powerful artificial intelligence deep learning algorithm that automatically identifies components and applies appropriate algorithms without manual binding. The system learns from counted component data including:
- Aspect ratio analysis
- Corner angle measurements
- Component slope gradients from inside to outside
- Image deformation patterns from center to periphery
As counting operations increase, the algorithm continuously improves accuracy. This enables reliable handling of similar components and larger trays with enhanced precision over time.
Cloud Database Integration
Every Wellman X-ray counter connects to our secure cloud database. Machine data and images are automatically uploaded to the cloud, while the system downloads the latest database updates.
Our engineering team continuously optimizes algorithms based on collected data and regularly updates the database with performance enhancements for all customers.