Wellman X-Ray SMD Counter XC-01
High Speed Automatic Component Counting System with MES/ERP/WMS Integration
Product Overview
Wellman X-Ray Reel Counter XC-01 with 17" Super Definition FPD supporting MES/ERP/WMS integration for industrial automation.
Key Advantages
- 80kV Sealed X-ray Tube: Extended service life with maintenance-free operation
- 17" Super Definition Digital FPD: High-resolution imaging for accurate component counting
- Ultrafast Counting Speed: Counts four 7" reels or one 15" (380mm) reel in under 10 seconds
- Automated Operations: Integrates simultaneous code scanning, counting and label printing
- Smart Mode: Enables automatic single and multi reel operation with no manual switching required
- Advanced Tracking: Supports work order management, counting record inquiry and data statistics
- Large Compatibility: Accommodates reels and trays up to 17 inch (430mm) including moisture barrier bags
- AI Deep Learning Algorithm: Offers free lifelong updates and seamless integration with MES ERP WMS
Technical Specifications
X-ray Source
| Type |
Integrated, microfocus |
| Max tube voltage |
80kV |
| Max tube current |
700μA |
| Focal spot size |
30μm |
Flat Panel Detector
| Type |
Super definition digital FPD |
| Effective area |
430mm × 430mm |
| Pixel size |
139μm |
| Resolution |
3072 × 3072 |
Reel/Tray Counting
| Max size |
17" (430mm) |
| Max thickness |
88mm |
| Min parts size |
01005 |
| Speed |
7-10s |
| Accuracy |
01005 ≥ 99.98%, 0201 & above ≥ 99.99% |
Equipment
| Dimensions |
1000mm (L) × 1300mm (W) × 1820mm (H) |
| Weight |
580kg |
| Power supply |
AC110-220V 50/60HZ |
| Max power |
800W |
| Industrial PC |
I7 CPU, 16G RAM, 256G SSD+4T HDD |
| Displayer |
24" HDMI LCD |
Safety Features
| Radiation leakage |
No leakage, international standard: ≤1μSv/h |
| Back door safety interlock |
Automatic X-ray power off when door opens |
| Anti-pinch protection |
Safety light curtain covers entire drawer |
| Emergency stop |
Front-mounted emergency power off button |
AI Deep Learning Technology
Our counting software utilizes powerful artificial intelligence that automatically identifies components without manual algorithm binding. The system learns from counted component data including:
- Image deformation tracking
- Component corner angle measurement
- Aspect ratio analysis
- Slope analysis between components
As the system processes an increasing number of components, counting accuracy continues to improve, and the technology can easily adapt to similar components or larger trays.
Working Principle
Cloud Database Integration
Every X-ray counter connects to our cloud database for automatic data and image uploads, with continuous algorithm optimization by engineers.
The system's counting accuracy approaches 100% over time, with expanding component type coverage. When encountering new components, the system leverages existing database knowledge for immediate high-efficiency processing.