X-Ray Parts Counter with 17-Inch FPD - Ultrafast SMT/SMD Reel Inventory Counting
The Wellman Microfocus X-Ray Component Counter XC-01 delivers exceptional counting accuracy and seamless system integration for modern manufacturing environments.
Product Overview
Featuring a 17" Super Definition Flat Panel Detector (FPD), the XC-01 achieves 99.98% counting accuracy and is engineered for seamless integration with MES, ERP, and WMS systems.
Key Advantages
- 80kV closed X-ray tube with long lifespan and maintenance-free operation
- High compatibility supports reels and trays up to 17 inches (430mm) including moisture barrier bags
- Ultra-fast counting processes four 7-inch reels or one 15-inch (380mm) reel in less than 10 seconds
- Intelligent operation removes the need for single or multi reel mode switching
- Advanced tracking with work order number support and counting record query capabilities
- AI deep learning algorithm with free continuous updates and MES/ERP/WMS compatibility
- Automated operation with simultaneous code scanning, counting, and label printing
- 17-inch Ultra HD Digital FPD for high-resolution imaging and accurate component counting
Technical Specifications
X-ray Source
| Type |
Integrated, microfocus |
| Max tube voltage |
80kV |
| Max tube current |
700μA |
| Focal spot size |
30μm |
Flat Panel Detector
| Type |
Super definition digital FPD |
| Effective area |
430mm * 430mm |
| Pixel size |
139μm |
| Resolution |
3072 * 3072 |
Reel/Tray Counting
| Max size |
17" (430mm) |
| Max thickness |
88mm |
| Min parts size |
01005 |
| Speed |
7-10s |
| Accuracy |
01005 ≥ 99.98%, 0201 & above ≥ 99.99% |
Equipment
| Dimensions |
1000mm (L) * 1300mm (W) * 1820mm (H) |
| Weight |
580kg |
| Power supply |
AC110-220V 50/60HZ |
| Max power |
800W |
| Industrial PC |
I7 CPU, 16G RAM, 256G SSD+4T HDD |
| Displayer |
24" HDMI LCD |
Safety Features
| Radiation leakage |
No leakage, international standard: ≤1μSv/h |
| Back door safety interlock |
Automatic X-ray power off when door opens |
| Anti-pinch protection |
Safety light curtain covers entire drawer |
| Emergency stop |
Front-mounted emergency power off button |
Performance Metrics
| Reel Size |
Parts Size |
Quantity |
Accuracy |
Speed |
| 7" (180mm) |
01005 |
40000 |
99.98% |
9-10s |
| 7" (180mm) |
0201 |
20000 |
99.99% |
8-9s |
| 7" (180mm) |
0402 |
10000 |
99.99% |
7-8s |
| 7" (180mm) |
0603 |
5000 |
99.99% |
7-8s |
| 10" (254mm) |
1206 |
5000 |
99.99% |
7-8s |
| 15" (380mm) |
1206 |
10000 |
99.99% |
7-8s |
AI Deep Learning Technology
Our counting software utilizes powerful artificial intelligence that automatically identifies components without manual algorithm binding. The system learns from counted component data including:
- Aspect ratio analysis
- Image deformation tracking
- Slope analysis between components
- Component corner angle measurement
Counting accuracy continuously improves as the system processes more components, with the technology easily adapting to similar components or larger trays.
Working Principle
Cloud Database Integration
Every X-ray counter connects to our cloud database for:
- Continuous algorithm optimization by engineers
- Regular database updates for all customers
- Automatic data and image uploads
Over time, the system's counting accuracy approaches 100% while component type coverage expands. When new components are encountered, the system utilizes existing database knowledge for immediate high-efficiency processing.