High Precision AI X-Ray Parts Counter for SMT
Advanced X-Ray Counting System for High-Precision SMT Component Inventory Management
Working Principle
Key Advantages
- 80kV closed microfocus X-ray tube: maintenance-free and long service life
- 17" high-resolution flat-panel detector: clear imaging for accurate counting
- Fast counting: complete 4×7" reels or 1×15" reel within 10 seconds
- Wide compatibility: supports reels up to 17", including moisture-barrier packages
- AI-powered algorithm: free lifelong upgrades, compatible with MES/ERP/WMS integration
- Automated workflow: simultaneous scanning, counting, and label printing
- Intelligent recognition: auto-detects single/multi-reel modes without manual switching
- Traceable data: supports work order binding, with full counting records and reports
Equipment Specifications
X-ray Source
| Type | Integrated, microfocus |
| Max tube voltage | 80kV |
| Max tube current | 700μA |
| Focal spot size | 30μm |
Flat Panel Detector
| Type | Super definition digital FPD |
| Effective area | 430mm*430mm |
| Pixel size | 139μm |
| Resolution | 3072*3072 |
Reel/Tray Counting
| Max size | 17" (430mm) |
| Max thickness | 88mm |
| Min parts size | 01005 |
| Speed | 7-10s |
| Accuracy | 01005 ≥ 99.98%, 0201 & above ≥ 99.99% |
Equipment
| Dimensions | 1000mm (L) * 1300mm (W) * 1820mm (H) |
| Weight | 580kg |
| Power supply | AC110-220V 50/60HZ |
| Max power | 800W |
| Industrial PC | I7 CPU, 16G RAM, 256G SSD+4T HDD |
| Displayer | 24" HDMI LCD |
Additional Functions
| Auto code scanning | Barcode and QR code |
| Label printing | Automatic printing when reel is removed |
| Counting record | Inquiry by time range, work order number |
| Management system connection | MES, ERP, WMS etc. |
| Mode switching | No need to switch single/multi reel mode |
| Work order no. | Support work order number recording |
Safety Features
| Radiation leakage | No leakage, international standard: ≤1μSv/h |
| Back door safety interlock | X-ray tube powers off immediately when door opens |
| Anti-pinch | Safety light curtain stops drawer when obstruction detected |
| Emergency stop | Front-mounted button for immediate power cutoff |
Counting Speed and Accuracy
| Reel size |
Parts size |
Quantity |
Accuracy |
Speed |
| 7" (180mm) |
01005 |
40000 |
99.98% |
9-10s |
| 7" (180mm) |
0201 |
20000 |
99.99% |
8-9s |
| 7" (180mm) |
0402 |
10000 |
99.99% |
7-8s |
| 7" (180mm) |
0603 |
5000 |
99.99% |
7-8s |
| 10" (254mm) |
1206 |
5000 |
99.99% |
7-8s |
| 15" (380mm) |
1206 |
10000 |
99.99% |
7-8s |
Artificial Intelligence Deep Learning Algorithm
Our counting software utilizes a powerful AI deep learning algorithm that automatically identifies components without manual binding. The system learns from counted component data including:
- Aspect ratio
- Corner angles
- Component slope from inside to outside
- Image deformation patterns
Accuracy improves with increased counting volume, enabling efficient handling of similar components or larger trays.
Cloud Database Integration
Every Wellman X-ray counter connects to our cloud database for:
- Automatic data and image uploads
- Continuous algorithm optimization by engineers
- Regular database updates for all customers
This system ensures progressive accuracy improvements and broader component type coverage. When encountering new components, the system leverages existing database matches for immediate high-efficiency counting.