Microfocus X-Ray Parts Counter XC-01
Working Principle
Key Advantages
- 80kV closed type X-ray tube with extended lifetime and maintenance-free operation
- 17" Super definition digital flat panel detector (FPD)
- Ultrafast counting: four 7" reels or one 15" (380mm) reel in under 10 seconds
- Supports maximum 17" (430mm) reel or tray with moisture barrier bag
- Permanently updated AI deep learning algorithm with free updates
- Integration with MES, ERP, WMS, and other management systems
- Automatic code scanning and counting with label printing
- Automatic single/multi reel mode detection
- Work order number function with counting record query & statistics
Equipment Specifications
| X-ray Source | Type | Integrated, microfocus |
| Max Tube Voltage | 80kV |
| Max Tube Current | 700μA |
| Focal Spot Size | 30μm |
| Flat Panel Detector | Type | Super definition digital FPD |
| Effective Area | 430mm*430mm |
| Pixel Size | 139μm |
| Resolution | 3072*3072 |
| Reel/Tray Counting | Max Size | 17"(430mm) |
| Max Thickness | 88mm |
| Min Parts Size | 01005 |
| Speed | 7-10s |
| Accuracy | 01005≥99.98%, 0201 & above≥99.99% |
| Equipment | Dimensions | 1000mm (L)*1300mm (W)*1820mm (H) |
| Weight | 580kg |
| Power Supply | AC110-220V 50/60HZ |
| Max Power | 800W |
| Industrial PC | I7 CPU, 16G RAM, 256G SSD+4T HDD |
| Displayer | 24"HDMI LCD |
Additional Functions
| Auto Code Scanning | Barcode and QR code |
| Label Printing | Automatic label printing when reel is removed |
| Counting Record | Inquiry by time range and work order number |
| Management System Connection | MES, ERP, WMS etc. |
| Mode Switching | Automatic single/multi reel mode detection |
| Work Order Number | Support work order number recording |
Safety Features
| Radiation Leakage | No leakage, international standard: ≤1μSv/h |
| Back Door Safety Interlock | Automatic X-ray power off when back door opens |
| Anti-pinch | Safety light curtain covers entire drawer |
| Emergency Stop | Front operation position emergency power off |
Performance Specifications
| Reel Size | Parts Size | Quantity | Accuracy | Speed |
| 7"(180mm) | 01005 | 40000 | 99.98% | 9-10s |
| 7"(180mm) | 0201 | 20000 | 99.99% | 8-9s |
| 7"(180mm) | 0402 | 10000 | 99.99% | 7-8s |
| 7"(180mm) | 0603 | 5000 | 99.99% | 7-8s |
| 10"(254mm) | 1206 | 5000 | 99.99% | 7-8s |
| 15"(380mm) | 1206 | 10000 | 99.99% | 7-8s |
AI Deep Learning Algorithm
Our counting software utilizes powerful artificial intelligence deep learning algorithms that automatically identify components without manual binding. The AI system learns from counted component data including:
- Aspect ratio analysis
- Corner angle measurements
- Component slope from inside to outside
- Image deformation patterns from center to edge
As counting operations increase, accuracy improves continuously. The system easily handles similar components or larger trays with enhanced precision over time.
Cloud Database Integration
Every Wellman X-ray counter connects to our cloud database. Machine data and images upload to the cloud while automatically downloading the latest database updates. Our engineers optimize algorithms based on collected data and regularly update customer systems.
Over time, counting accuracy approaches 100% with expanding component type coverage. When encountering new components, our software accesses stored database data for higher efficiency, accuracy, and coverage.
Sample Images