X-Ray Counter with Auto Scanning Barcode and QR Code with Label Printing for SMD Material Statistics
X-Ray Counter Working Principle
Key Advantages for SMD Materials Management
- X-ray Technology: 80kV closed type X-ray tube for longer lifetime and maintenance-free operation
- Detection System: 17" Super definition digital flat panel detector with 430mm × 430mm effective area (FPD)
- Counting Speed: Ultrafast counting: four 7" reels or one 15" (380mm) reel in less than 10 seconds
- Counting Capacity: Supports maximum 17" (430mm) reel or tray with moisture barrier bag
- AI Algorithms: Permanently updated AI algorithm with MES, ERP, WMS system connectivity
- Automation Flow: Automatic code scanning and counting with label printing when reel is taken out
Technical Specifications
X-ray Source
| Type |
Integrated, microfocus |
| Max Tube Voltage |
80kV (optional) |
| Max Tube Current |
700μA |
| Focal Spot Size |
30μm |
Flat Panel Detector
| Type |
Super definition digital FPD |
| Effective Area |
430mm × 430mm |
| Pixel Size |
139μm |
| Resolution |
3072 × 3072 |
Materials Counting
| Max Size |
17" (430mm) |
| Max Thickness |
88mm |
| Min Parts Size |
01005 |
| Speed |
7-10 seconds |
| Accuracy |
≥ 99.98% |
X-ray Counter Specifications
| Dimensions |
1000mm (L) × 1300mm (W) × 1820mm (H) |
| Weight |
580kg |
| Power Supply |
AC110-220V 50/60HZ |
| Max Power |
800W |
| Industrial PC |
I7 CPU, 16G RAM, 256G SSD+4T HDD |
| Displayer |
24" HDMI LCD |
Additional Functions
| Auto Code Scanning |
Barcode and QR code |
| Label Printing |
Automatic printing when user takes out a reel |
| Counting Record |
Inquiry by time range, work order number |
| Management System Connection |
MES, ERP, WMS systems etc. |
| Mode Switching |
No need to switch single/multi reel mode |
| Work Order No. |
Support work order number recording |
Safety Features
| Radiation Leakage |
≤1μSv/h |
| Back Door Safety Interlock |
X-ray tube powers off immediately when back door opens |
| Anti-pinch |
Safety light curtain covers entire drawer |
| Emergency Stop |
Front operation position emergency stop button |
Artificial Intelligence Deep Learning Algorithm
Our counting software utilizes powerful artificial intelligence deep learning algorithms that automatically identify components without manual binding. The AI learns from counted component data including:
- Aspect ratio
- Angle of each component corner
- Slope between components from inside to outside
- Deformation of component images from inside to outside
As counting volume increases, results become progressively more accurate. The system easily handles similar components or larger trays.
Counting Speed and Accuracy Performance
Current counting time and accuracy for various reel sizes. Performance improves with algorithm updates.
Cloud Database Integration
Every Wellman X-ray counter connects to our cloud database. Machine data and images are uploaded to the cloud, and the system automatically downloads the latest database updates.