High Speed X-Ray SMD Reel Counter 4 Reels Simultaneous MES WMS Integrated Inventory Equipment
Working Principle
The Automatic SMD X-Ray Reel Counting Machine utilizes advanced X-ray technology to accurately count components on reels through non-destructive scanning.
Key Advantages
- 80kV closed type X-ray tube with the longest lifetime
- Counting four 7" reels or one 15" reel with 7-10 seconds
- Supports maximum 17" (430mm) reel or tray
- Simultaneously auto scans codes and counts components, printing labels
- Permanently updated AI deep learning algorithm
- Supports MES, ERP, WMS and other management systems
Technical Specifications
Flat Panel Detector
| Type |
Super definition digital FPD |
| Effective Area |
430mm × 430mm |
| Pixel Size |
139μm |
| Resolution |
3072 × 3072 |
X-ray Source
| Type |
Closed, microfocus |
| Max Tube Voltage |
80kV |
| Max Tube Current |
700μA |
| Focal Spot Size |
30μm |
Reel Counting
| Max Size |
17" (430mm) |
| Max Thickness |
88mm (supports customizable) |
| Min Parts Size |
01005 |
| Speed |
7-10s |
| Accuracy |
99.99% |
Equipment
| Dimensions |
1000mm (L) × 1300mm (W) × 1820mm (H) |
| Weight |
520kg |
| Power Supply |
AC110-220V 50/60HZ |
| Max Power |
800W |
| Industrial PC |
I7 CPU, 16G RAM, 256G SSD+4T HDD |
| Display |
24" HDMI LCD |
Safety Features
| Radiation Leakage |
No leakage |
| Back Door Safety Interlock |
X-ray tube powers off immediately when back door opens |
| Anti-pinch |
Safety light curtain covers entire drawer; stops immediately when obstruction detected |
| Emergency Stop |
Front-mounted emergency stop button for immediate power cutoff |
Performance Specifications
| Reel Size |
Parts Size |
Quantity |
Accuracy |
Speed |
| 7" (180mm) |
01005 |
40000 |
99.98% |
9-10s |
| 7" (180mm) |
0201 |
20000 |
99.99% |
8-9s |
| 7" (180mm) |
0402 |
10000 |
99.99% |
7-8s |
| 7" (180mm) |
0603 |
5000 |
99.99% |
7-8s |
| 10" (254mm) |
1206 |
5000 |
99.99% |
7-8s |
| 15" (380mm) |
1206 |
10000 |
99.99% |
7-8s |
Cloud Integration & System Connectivity
All machines connect to a cloud database for data and image upload. The system automatically downloads the latest algorithm updates. Engineers optimize the algorithm using real-world data, continuously improving accuracy and component coverage. We offer connecting the system service on-site or remotely.
AI Deep Learning Technology
The counting system uses an advanced deep learning algorithm that automatically identifies components without manual binding. It learns component features including aspect ratio, corner angles, internal-external slope, and image deformation to improve accuracy with more usage. We offer permanent free update service.
Frequently Asked Questions
Q: Does your X-Ray reel counter achieve 99.99% counting accuracy for all types of components?
A: Basically 99.99%. Only ultra-tiny 01005 components may have an accuracy of 99.98%.