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Cosmetic Cream Lotion Vacuum Homogenizer Emulsifying Mixing
Cosmetic Cream Lotion Vacuum Homogenizer Emulsifying Mixing
Specifications
Brand Name :
APVO
Model Number :
RHJ-A300
Certification :
CE ISO
Place of Origin :
Yangzhou, China
MOQ :
1 set
Price :
USD$9800/set
Payment Terms :
T/T
Delivery Time :
40~45 days after advance payment
Packaging Details :
Standard wooden case
Application :
Cosmetics, Pharmaceuticals, Food, Chemicals
Material :
Stainless Steel 304 / SUS316L
Video outgoing-inspection :
Provided
Homogenizing Speed :
0-3000rpm
Function :
mixing and emulsion
Capacity :
100L 150L 200L 300L 500L 1000L
Emulaifier System :
Botton Homogenizer
key selling points :
Long Service Life
Stirrer type :
Forced Stirrer
Feature :
Internal and External Circulation Homogenization
Motor :
Siemens Motor
mixing speed :
0-60r/pm
mixer type :
Agitator
warranty :
1 Year
core components :
Pressure vessel, Pump, Gear, Bearing, Engine, motor, PLC
Voltage :
220V/380V
Description
Cosmetic Cream Lotion Vacuum Homogenizer Emulsifying Mixing

Core Functions & Technical Advantages

The equipment is developed based on the characteristics of cosmetic raw materials (such as high viscosity, sensitivity to temperature and oxygen, and complex formula) and production process requirements, with the following core functions and technical advantages:

1. Vacuum Homogenizing Emulsification - Stable Quality & Fine Texture

The core component of the equipment is a high-speed vacuum homogenizer, which adopts a multi-stage stator-rotor structure (3-4 stages) with a shear gap of 0.03-0.1 mm. The rotor speed can be steplessly adjusted within the range of 3000-12000 rpm, generating a maximum shear rate of 80000 s⁻¹. Under vacuum conditions (vacuum degree ≤ -0.095 MPa), the homogenizer can quickly break down oil droplets and water droplets into micro-droplets (average particle size 0.1-5 μm), and disperse them evenly in each other to form a stable emulsion system. The vacuum environment effectively avoids the introduction of air bubbles during the emulsification process, preventing the product from turning white, rough, or deteriorating due to bubble residues. At the same time, the fine particle size distribution (polydispersity index PDI ≤ 0.18) ensures that the cosmetic cream and lotion have a smooth, delicate texture and good skin penetration.

2. Multi-Mode Mixing - Uniform Material Integration

The equipment is equipped with a three-dimensional mixing system, including a frame-type mixing paddle, a scraper paddle, and a bottom homogenizing head, which realizes multi-angle and all-round mixing of materials. The frame-type mixing paddle (speed 10-100 rpm) is suitable for mixing high-viscosity materials, ensuring the overall uniformity of the material system; the scraper paddle is closely attached to the inner wall of the mixing tank, scraping off the materials adhered to the wall to avoid local overheating or under-processing caused by material adhesion; the bottom homogenizing head cooperates with the upper stator-rotor structure to form a circulating mixing effect, ensuring that no dead corners are left in the mixing process. This multi-mode mixing method can adapt to the mixing requirements of different viscosity materials (50-100000 mPa·s) and complex formulas (including water phase, oil phase, powder additives, and functional ingredients), realizing the uniform integration of various raw materials.

3. Precise Temperature Control - Protection of Active Ingredients

Cosmetic raw materials (such as vitamins, plant extracts, and peptides) are often sensitive to temperature, and excessive temperature will cause the degradation and failure of active ingredients. The equipment is equipped with a jacketed mixing tank and an intelligent temperature control system, which can realize precise control of the material temperature within the range of 5-95℃, with a temperature fluctuation accuracy of ±1℃. The temperature control system supports two modes of heating and cooling: heating is realized through electric heating or steam heating (optional), and cooling is realized through circulating cooling water. During the production process, the temperature can be adjusted according to the formula requirements of different products. For example, when processing heat-sensitive raw materials, the temperature can be controlled at 30-40℃ to ensure the activity of the ingredients; when melting solid oils, the temperature can be raised to 60-80℃ to ensure complete melting. The precise temperature control effectively guarantees the efficacy and stability of cosmetic products.

4. Vacuum Deaeration - Anti-Oxidation & Long Shelf Life

The equipment is equipped with a high-performance vacuum pump, which can quickly extract the air in the mixing tank, making the production process carried out in a vacuum environment. This not only avoids the generation of air bubbles but also effectively prevents the oxidation of raw materials (such as oil phase, active ingredients) by oxygen in the air, reducing the risk of product discoloration, odor, and deterioration. For cosmetic products containing unsaturated fatty acids, plant essential oils, and other easily oxidized ingredients, the vacuum deaeration function can significantly extend the shelf life of the products (extending by 30-50% compared to normal pressure production). In addition, the vacuum environment can also promote the dissolution of some functional ingredients (such as vitamins, hyaluronic acid) in the material system, improving the utilization rate of raw materials.

5. Hygienic Design - Compliance with Cosmetic Production Standards

The equipment adopts a fully closed structure and uses food-grade and cosmetic-grade materials that meet GMP and FDA standards. The mixing tank, stator-rotor, scraper, feeding port, and discharge port are all made of 316L stainless steel, with a mirror-polished inner surface (surface roughness Ra ≤ 0.4 μm), which is corrosion-resistant, easy to clean, and avoids material adhesion and bacterial growth. The equipment is equipped with a CIP (Clean-In-Place) automatic cleaning system, which can complete the cleaning of the tank body, pipelines, and homogenizing head within 20-30 minutes, without dead corners, ensuring that there is no cross-contamination between different batches and different types of products. The sealing parts are made of food-grade silicone rubber or PTFE materials, which are non-toxic, odorless, and compatible with various cosmetic raw materials.

​

Capacity
Wall scraper mixer
Homogenizer
Water and oil pot
Disperser
50L
1.1kw, 0-65rpm
2.2kw, 0-3600rpm
45/30L
0.37/0.37kw, 1440rpm
100L
1.5kw, 0-65rpm
4kw, 0-3600rpm
90/60L
0.55/0.55kw, 1440rpm
200L
3kw, 0-65rpm
5.5kw, 0-3600rpm
180/120L
0.75/0.75kw, 1440rpm
300L
4kw, 0-65rpm
7.5kw, 0-3600rpm
270/180L
1.1/1.1kw, 1440rpm
500L
5.5kw, 0-65rpm
11kw, 0-3600rpm
450/300L
1.5/1.5kw, 1440rpm

Main Structure & Configuration

The Cosmetic Cream Lotion Vacuum Homogenizer Emulsifying Mixing Equipment is composed of a mixing system, homogenizing emulsification system, temperature control system, vacuum system, control system, and frame, with the following detailed configuration:

1. Mixing System

  • Mixing tank: Volume 50L-5000L (optional, according to production needs), 316L stainless steel material, mirror-polished inner wall, jacketed structure for temperature control.
  • Mixing paddle: Frame-type paddle + scraper paddle, 316L stainless steel material, scraper paddle with adjustable tightness, closely attached to the tank wall.
  • Mixing motor: Frequency conversion motor, power 0.75-30 kW, speed stepless adjustment (10-100 rpm), with overload protection function.

2. Homogenizing Emulsification System

  • Homogenizing head: Multi-stage stator-rotor structure (3-4 stages), 316L stainless steel material, shear gap 0.03-0.1 mm, detachable for cleaning.
  • Homogenizing motor: High-speed frequency conversion motor, power 2.2-75 kW, speed stepless adjustment (3000-12000 rpm), high torque, stable operation.
  • Homogenizing pipeline: 316L stainless steel pipeline, seamless connection, no dead corners, easy to clean.

3. Temperature Control System

  • Jacket: Full jacket structure, suitable for heating and cooling, heat transfer oil or water as heat transfer medium.
  • Heating device: Electric heater (power 2-45 kW) or steam heater (optional), with over-temperature protection function.
  • Cooling device: Cooling water circulation system, connected to external cooling tower or chiller (optional).
  • Temperature sensor: PT100 platinum resistance sensor, temperature measurement range 0-100℃, accuracy ±0.5℃.

4. Vacuum System

  • Vacuum pump: Rotary vane vacuum pump or roots vacuum pump (optional), vacuum degree ≤ -0.095 MPa, pumping speed 10-100 m³/h.
  • Vacuum gauge: Digital display vacuum gauge, accuracy ±0.001 MPa, real-time monitoring of vacuum degree.
  • Vacuum pipeline: 316L stainless steel pipeline, equipped with check valve and filter, preventing material backflow and pump damage.

5. Control System

  • Control panel: PLC touch screen control panel, 7-inch or 10-inch color screen, Chinese/English bilingual interface (optional).
  • Control functions: Real-time control and display of mixing speed, homogenizing speed, temperature, vacuum degree, and working time; support parameter storage (up to 50 sets of formulas), automatic and manual operation modes.
  • Protection functions: Overload protection, over-temperature protection, vacuum abnormal protection, emergency stop function, ensuring equipment and operator safety.

6. Frame & Other Accessories

  • Frame: Carbon steel spraying frame, stable structure, corrosion-resistant, easy to move (equipped with universal wheels and fixed feet).
  • Feeding port: Large-diameter feeding port (with cover), equipped with filter screen (100-200 mesh), preventing impurities from entering the tank.
  • Discharge port: Bottom discharge port, equipped with ball valve or butterfly valve, easy to discharge, no material residue.
  • CIP cleaning system: Automatic cleaning nozzles (360-degree rotation), connected to external cleaning equipment, supporting online cleaning.
Technical Data
Model
LTRZ-50
LTRZ-100
LTRZ-200
LTRZ-350
Total Volume (L)
70
140
260
450
Feeding Volume kg/batch
30-50
60-100
90-200
170-350
High speed motor (kw)
3
4
4
5.5
Rotation Speed of high speed motor
3000-10000
Rotation Speed of frame type scraper motor
20-60
Oil tank volume (L)
30
60
100
350
Water tank volume (L)
45
85
160
300

After-Sales Support

We provide comprehensive after-sales support to ensure the smooth operation of your production:
  • Installation & Commissioning: Professional technicians will be sent to the site for equipment installation, commissioning, and calibration to ensure that the equipment meets the production requirements.
  • Operation Training: Provide systematic operation training for operators, including equipment operation, parameter setting, daily maintenance, and troubleshooting.
  • Warranty Service: Provide a 12-month warranty period for the equipment. During the warranty period, free replacement of defective parts and maintenance services are provided (excluding man-made damage).
  • Technical Consultation: Provide 24-hour technical consultation services to answer your questions about equipment operation and maintenance at any time.
  • Spare Parts Supply: Provide long-term and stable supply of spare parts to ensure the timely replacement of worn parts and avoid affecting production progress.
Whether you are engaged in cosmetics, daily chemicals, pharmaceutical, or other related industries, the Vacuum Mixer Emulsifying Homogenizer can meet your production needs for ointments, toothpaste, creams, lotions, and other products. It is your reliable partner for improving production efficiency, ensuring product quality, and realizing industrial upgrading.
Cosmetic Cream Lotion Vacuum Homogenizer Emulsifying Mixing
Cosmetic Cream Lotion Vacuum Homogenizer Emulsifying Mixing
Cosmetic Cream Lotion Vacuum Homogenizer Emulsifying Mixing
Cosmetic Cream Lotion Vacuum Homogenizer Emulsifying Mixing
Cosmetic Cream Lotion Vacuum Homogenizer Emulsifying Mixing
Cosmetic Cream Lotion Vacuum Homogenizer Emulsifying Mixing
Cosmetic Cream Lotion Vacuum Homogenizer Emulsifying Mixing
Cosmetic Cream Lotion Vacuum Homogenizer Emulsifying MixingCosmetic Cream Lotion Vacuum Homogenizer Emulsifying Mixing
Cosmetic Cream Lotion Vacuum Homogenizer Emulsifying Mixing
Cosmetic Cream Lotion Vacuum Homogenizer Emulsifying MixingCosmetic Cream Lotion Vacuum Homogenizer Emulsifying Mixing

Cosmetic Cream Lotion Vacuum Homogenizer Emulsifying Mixing

Cosmetic Cream Lotion Vacuum Homogenizer Emulsifying Mixing

Cosmetic Cream Lotion Vacuum Homogenizer Emulsifying Mixing

Cosmetic Cream Lotion Vacuum Homogenizer Emulsifying Mixing

Frequently Asked Questions:
Q1: I am not in China, how can I know your quality?
A: We have a factory with 20 years, we have much experience to help our customers business better.
Q2: How can we guarantee quality?
A: Always a pre-production sample before mass production. Always final Inspection before shipment.
Q3: What can you buy from us?
A: Vacuum Homogeneous Emulsifying Machine/Homogenizing Mixer/Reverse Osmosis Water Treatment Machine/Automatic and Semi Automatic Filling Machine/Perfume Machine
Q4: Why should you buy from us not from other suppliers?
A: APVO company aims to build high quality, high efficiency, high performance equipment, stick to Science-First,People-oriented principles.We have the first-class after-sale service team and gain the customer's recognition.
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Cosmetic Cream Lotion Vacuum Homogenizer Emulsifying Mixing

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Product Detail
Brand Name :
APVO
Model Number :
RHJ-A300
Certification :
CE ISO
Place of Origin :
Yangzhou, China
MOQ :
1 set
Price :
USD$9800/set
Contact Supplier
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Cosmetic Cream Lotion Vacuum Homogenizer Emulsifying Mixing

Yangzhou Aipuweier Automation Equipment Limited Company

Verified Supplier
2 Years
jiangsu
Since 2009
Business Type :
Manufacturer
Main Products :
Vacuum Homogenizer Machine, Liquid Homogenizer, Toothpaste Making Machine
Total Annual :
2000000-3000000
Employee Number :
30~50
Certification Level :
Verified Supplier
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