Automatic UV Spraying Line with PVD Vacuum Machine
Complete Automated Coating System
This integrated system combines UV spraying technology with PVD vacuum coating for superior surface finishing across various substrates.
Production Workflow
Loading Area → Brush Dust Removal → Spray Gun Dust Removal → Automatic Pressing → Brush Dust Removal → Electrostatic Dust Removal 1 → Flame Treatment → Electrostatic Dust Removal 2 → PP Water → Primer Spraying 1 → Primer Spraying 2 (Optional) → Primer Leveling → IR Preheating → UV Curing → Transfer to PVD Machine → PVD Aluminum Film Coating → Transfer Back to UV Line → Electrostatic Dust Removal 3 → Midcoat Spraying (Optional) → Topcoat Spraying → IR Preheating → UV Curing → Unloading → Quality Inspection → Packaging
Key Features
- Advanced complete painting system with comprehensive coating capabilities
- Versatile application for UV painting on plastic, metal, glass, ceramic, and other substrates
- Complete assembly line system including flame treatment, electrostatic dust removal, UV automatic painting, infrared preheating, UV curing, and cooling chambers
- Automated painting technology with automatic spray guns
- Significantly reduces paint mist pollution and environmental impact
- Auto chain type design for flexible line body planning and installation
- Modern human-machine interface with PLC automatic control system for simple operation
- Optimized infrared heating and UV curing point layout for maximum efficiency
Technical Configuration
- Length: Customized configurations available - single painting with single baking or double spray painting with double baking
- Rotor Chain: Frequency adjustable transmission chain for precise control
- Electrostatic Dust Precipitation: Independent automatic chamber with 6 electrostatic precipitation guns
- Flame Treatment: Multiple flame treatment guns to enhance adhesion
- Automatic Painting: Independent automatic spray chamber
- Infrared Leveling: Infrared pre-heat-flux bake with accurate temperature calculation and adjustable settings
- UV Curing: Equipped with multiple high-power UV lights and comprehensive UV curing devices
- Air Purge: High-efficiency filtration system
- Electrical Control: PLC fully automatic control system for reliable operation
Applications
This equipment is widely applied to coating of plastic, metal, and glass products. The double spray and double bake system enables both UV painting and general thermal curing painting applications. Common uses include automotive lamps, bowl covers, high-end cosmetic caps, arts & crafts, heels, and various industrial components requiring superior surface finishing.