The detailed workflow of the UV line is:
loading area → brush dust removal → spray gun dust removal → automatic pressing device to compact the workpiece onto the UV line → brush dust removal → electrostatic dust removal 1 → flame treatment → electrostatic dust removal 2 → PP water → primer spraying 1 → primer spraying 2 (optional) → primer leveling → IR preheating → UV curing → transfer the workpiece from the UV line to the bracket of the PVD machine → PVD aluminum film coating → transfer the workpiece from the PVD bracket back to the UV line → electrostatic dust removal 3 → midcoat spraying (optional) → topcoat spraying → IR preheating → UV curing → unloading → quality inspection → packaging
Feature description:
- Equipped with advanced and complete painting system.
- It can be widely applied to UV painting of materials such as plastic, metal, glass ,ceramic and other substrate.
- Complete assembly line painting system, flame treatment room,electrostatic dust room,UV automatic painting room, Infrared preheating leveling, UV curable ,cooling air chamber.
- Automatic painting technology, equipped with automatic spray gun.
- It could greatly reduce the proliferation of paint mist pollution.
- Auto chain type design can flexibly carry out the line body planning and installation.
- Entirely new human-machine interface design,PLC automatic control system and simple operation .
- Reasonable arrangement of infrared heating, the hole point of UV curing layout .
Technical configuration:
- Length :Customized length, single painting with single baking,double spray painting with double baking.
- Rotor chain: frequency adjustable transmission chain.
- Electrostatic dust precipitation: independent automatic electrostatic precipitation chamber and equipped with 6 electrostatic precipitation gun.
- Flame treatment: multiple flame treatment gun, improve the adhesion.
- Automatic painting: independent automatic spray chamber.t
- Infrared leveling: infrared pre-heat-flux bake length with accurate calculation with adjustable temperature.
- UV curing:equipped with multiple high power UV light ,whole point of UV curing device.
- Air purge: adopt high-efficiency filter.
- Electrical control: adopt PLC fully automatic control system.
Application:
- Equipment application: Widely applied to coating of plastic, metal and glass products,.
- Equipped with double spray and double bake system, UV painting and general thermal curing painting of products can be realize;General applications including auto lamp, bowl cover, high-end cosmetic cap,arts &crafts and heels etc.