Customized Automatic UV Coating Spraying Gun Fixed Production Line
Advanced Painting System for Motor Engine Core Components with Curing Drying Oven
Key Advantages
- Environmentally Friendly – Saves 25% to 50% paint compared to traditional manual spraying
- Higher Work Efficiency – Increased production capacity within the same timeframe
- Superior Spray Quality – Enhanced coating and painting results compared to manual methods
- Fully Automated Operation – 10-second setup for plane coating with simplified controls
- Worker Health Protection – Dust and paint emission-free spraying booth environment
Production Workflow Process
Loading Area → Brush Dust Removal → Spray Gun Dust Removal → Automatic Pressing Device → Brush Dust Removal → Electrostatic Dust Removal 1 → Flame Treatment → Electrostatic Dust Removal 2 → PP Water → Primer Spraying 1 → Primer Spraying 2 (Optional) → Primer Leveling → IR Preheating → UV Curing → Transfer to PVD Machine → PVD Aluminum Film Coating → Return to UV Line → Electrostatic Dust Removal 3 → Midcoat Spraying (Optional) → Topcoat Spraying → IR Preheating → UV Curing → Unloading → Quality Inspection → Packaging
System Features
- Advanced complete painting system with comprehensive capabilities
- Wide application for UV painting on plastic, metal, glass, ceramic, and other substrates
- Complete assembly line system including flame treatment, electrostatic dust removal, UV automatic painting, infrared preheating leveling, UV curing, and cooling air chambers
- Automatic painting technology with integrated automatic spray guns
- Significant reduction in paint mist pollution dispersion
- Flexible auto chain type design for customizable line body planning and installation
- Modern human-machine interface with PLC automatic control system for simple operation
- Optimized infrared heating arrangement with precise UV curing layout
Technical Configuration
| Component |
Specification |
| Length Configuration |
Customized length options for single/double painting with single/double baking |
| Rotor Chain |
Frequency adjustable transmission chain system |
| Electrostatic Dust Precipitation |
Independent automatic chamber with 6 electrostatic precipitation guns |
| Flame Treatment |
Multiple flame treatment guns for enhanced adhesion |
| Automatic Painting |
Independent automatic spray chamber |
| Infrared Leveling |
Infrared pre-heat-flux bake with accurate temperature calculation and adjustment |
| UV Curing |
Multiple high-power UV lights with comprehensive curing device |
| Air Purge System |
High-efficiency filtration technology |
| Electrical Control |
PLC fully automatic control system |
Application Scope
This equipment is widely applied to coating processes for plastic, metal, and glass products. The system features double spray and double bake capabilities, enabling both UV painting and general thermal curing painting applications.
Common Applications Include:
- Automotive lighting components
- Bowl covers and container lids
- High-end cosmetic caps and packaging
- Arts and crafts manufacturing
- Footwear heels and components