Steel Cross Rail Transfer Cart Engineered for Stable and Cross Track Material Movement in Harsh Industrial Conditions
1.Introduction
This is a heavy-duty transfer equipment specially designed for transporting materials across tracks in harsh industrial environments such as foundries, smelters, and heavy processing workshops.
Core configuration
Structure and material: The main structure of the entire vehicle is welded with high-strength steel. Key parts are reinforced and designed for impact resistance, and the surface undergoes heavy-duty anti-corrosion treatment.
Load-bearing capacity: The standard series covers 30 tons to 150 tons. The vehicle body has strong rigidity and excellent anti-deformation ability.
Walking system: Equipped with heavy-duty steel wheel sets, it runs on the upper transverse track. The wheels are equipped with double flanges, effectively preventing derailment.
Drive system: Directly driven by a high-torque reduction motor or a hydraulic motor, it offers strong power and is suitable for low-speed and heavy-load operations.
Power supply mode: Powered by cable drum or safety sliding contact line, suitable for long-distance horizontal movement and harsh environments.

Core functions
Cross-track stable transfer: Specifically designed for horizontal crossing of one or more ground tracks, it enables direct transfer of materials between different production lines without the need for secondary hoisting.
Adaptation to harsh working conditions: The structural design can withstand high-temperature radiation, high dust, humidity and a certain degree of impact load.
Heavy-load precise positioning: Even under heavy loads, it can achieve precise docking at the lateral position through a reliable control system (with an accuracy of ±3mm).
High reliability: The mechanical structure is sturdy and simple, featuring industrial-grade protective components, with a low failure rate and easy maintenance.
Security configuration
Mechanical safety: Set travel limit blocks and buffers to prevent over-limit operation.
Electrical safety: The motor is equipped with overheat protection, and the electrical control system has conventional electrical protection.
Emergency measures: Equipped with a manual release device, the vehicle can be manually moved in case of power failure or other abnormal situations.
Customized function
Span and gauge: The span and platform size of the transverse track can be customized according to the specific track spacing and crossing requirements of the customer's workshop.
Carrier platform: Customizable special load-bearing devices such as flat plates, slag tank supports, and steel ingot molds.
Special protection: Customized protection solutions such as heat insulation boards for high temperatures and protective covers for splashes can be provided.

2. Application
Designed specifically for node workstations in process industries and heavy manufacturing that require horizontal connection of different tracks:
Steel metallurgy: In the steelmaking workshop, ladles or molten iron tanks filled with molten steel are horizontally moved and transferred between different casting lines. Transport the hot steel ingots from the casting area to the rolling line.
Foundry industry: Transfer molten metal from the smelting furnace to the pouring stations on different molding lines.
Heavy manufacturing: In workshops with multiple parallel production lines, large components (such as hull sections, pressure vessels) are laterally scheduled among different workstations.


3. Parameter
| Model | BDG-2t | BDG-5t | BDG-10t | BDG-16t | BDG-20t | BDG-25t | BDG-30t | BDG-40t | BDG-50t | BDG-63t | BDG-80t | BDG-100t | BDG-150t | |
| Rated Load(t) | 2 | 5 | 10 | 16 | 20 | 25 | 30 | 40 | 50 | 63 | 80 | 100 | 150 | |
| Table Size (mm) | Length(L) | 2000 | 3500 | 3600 | 4000 | 4000 | 4500 | 4500 | 5000 | 5500 | 5600 | 6000 | 6500 | 10000 |
| Width(W) | 1500 | 2000 | 2000 | 2000 | 2200 | 2200 | 2200 | 2500 | 2500 | 2500 | 2600 | 2800 | 3000 | |
| Height(H) | 450 | 450 | 500 | 550 | 550 | 600 | 600 | 650 | 650 | 700 | 800 | 900 | 1200 | |
| Wheel Base(mm) | 1200 | 2500 | 2600 | 2800 | 2800 | 3200 | 3200 | 3800 | 4200 | 4300 | 4700 | 4900 | 7000 | |
| Rail Inner Gauge(mm) | 1200 | 1435 | 1435 | 1435 | 1435 | 1435 | 1435 | 1435 | 1435 | 1435 | 1800 | 2000 | 2000 | |
| Wheel Diameter (mm) | 270 | 270 | 300 | 350 | 350 | 400 | 400 | 500 | 500 | 600 | 600 | 600 | 600 | |
| Wheel Quantity | 4 | 4 | 4 | 4 | 4 | 4 | 4 | 4 | 4 | 4 | 4 | 4 | 8 | |
| Ground Clearance(mm) | 50 | 50 | 50 | 50 | 50 | 50 | 50 | 50 | 50 | 75 | 75 | 75 | 75 | |
| Running Speed (m/min) | 0-25 | 0-25 | 0-25 | 0-20 | 0-20 | 0-20 | 0-20 | 0-20 | 0-20 | 0-20 | 0-20 | 0-20 | 0-18 | |
| Motor Power(kw) | 0.8 | 0.8 | 1.5 | 2.2 | 2.5 | 3 | 4 | 5.5 | 5.5 | 7.5 | 7.5 | 11 | 15 | |
| Transformer Power(KVA) | 3 | 3 | 5 | 6.8 | 6.8 | 6.8 | 10 | 10 | 10 | 20 | 20 | 30 | 30 | |
| Transformer Quantity | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | |
| Running Distance(m) | 70 | 70 | 70 | 70 | 70 | 70 | 70 | 60 | 50 | 50 | 50 | 50 | 50 | |
| Max Wheel Load(KN) | 14.4 | 25.8 | 42.6 | 64.5 | 77.7 | 94.5 | 110.4 | 142.8 | 174 | 221.4 | 278.4 | 343.8 | 265.2 | |
| Recommended Rail Model | P15 | P18 | P18 | P24 | P24 | P38 | P38 | P43 | P43 | P50 | P50 | QU100 | QU100 | |

4.Our advantages
---- Low noise It causes low noise level.
---- Maximum safety Offers guarantee of maximum safety for operators and for the material handled. We really care about the safety of everyone involved in the job.
---- Easy for operation These vehicles are easy to drive, so as soon as you get it you will be able to use it to transport your loads. We will support you to make the best out of your heavy load transporter.
---- Easy to implement into manufacturing process Operates on standard floors; Do not require complex or permanent installation.
---- Suitable for All Kinds of Weight The steering battery powered trolley is superb for handling both small and extremely huge loads for its modular fabrication and its high payloads: up to 300 ton for each trolley.


5.Packaging&Shipping
*For lenght is less than 6m, the width is less than 2.2m. It will be transported by 20ft container. If the length is longer than 5.9m and less than 12m, it will be transported by 40ft container. If the quantity is 2 sets or 3 sets, they can be transported by full container. If the quantity is 1 set, it can be transported by LCL Container.
* If the length is less than 12m, the width is beyond 2.2m. It needs to be transported by flat rack (20 or 40 ft) . If the equipment is beyond above dimension, and quantity need to consider bulk cargo.

6.FAQ
What Are The Advantages of Using a Transfer Cart?
For smaller loads, manual carts can be dedicated to specific work place activities such as shuttling materials. This often makes the carts more available for use. Transfer carts are more accommodating for moving long loads through restrictive passage ways or doorways. For heavier loads transfer carts are an excellent affordable choice for their ability to handle heavy loads. Transfer carts are compact in design and work well in areas with limited floor area. Another advantage over lift trucks is how the cart deck can be customized to suit specific loads.
How can Transfer Carts be customized?
Please tell us:
What load or product will be transferred onto the cart?
What is the weight of the heaviest lift or load?
What are the dimensions? (Length; Width ; Height)
What is the trip time and frequency? (# of Trips per , Shifts per day:)
What is the travel area you need to cover? (Rail/cement floor, Indoor/Outdoor, straight line travel, etc)
What is the distance to travel?
Other relevant information or using condition.

7.Factory & Customers' Visit
Henan PETTER Handling Equipment Co., Ltd. Our company is specializing in the Design and Manufacture of Flat Transfer Trolley to solve every material handling requirement. Our product includes Industrial Trailers, Transfer Cars, Electric Railway Transfer Trolley, Scissor Lift Tables, Turntables and many other specialty items.




