Cross Rail Transfer Cart - Rails To Trails Movement System
Product Overview
A track-powered horizontal transfer vehicle specially designed for cross-track layout that achieves 90° directional change between longitudinal and lateral tracks, solving material transfer challenges between vertical direction tracks.
Core Configuration
- Load capacity: 5 tons to 150 tons, customizable as per requirements
- Walking method: Longitudinal walking + Lateral walking (90° direction change)
- Power supply method: Lithium battery / Lead-acid battery / Cable reel / Contact cable (optional)
- Drive system: Frequency conversion motor drive, speed range 0-25 meters per minute with stepless speed adjustment
- Shifting mechanism: Hydraulic lifting + slewing bearing for smooth lifting and accurate positioning
- Control mode: Wireless remote control + Onboard line control dual mode
Core Functions
- Bidirectional operation: Performs longitudinal and lateral movement on intersecting tracks
- Smooth and reliable reversing: Hydraulic-driven platform rises, lowers, rotates 90°, and completes reversing
- Precise positioning and docking: Encoder + proximity switch / laser ranging with ±5mm accuracy
- Wireless flexible operation: Battery-powered for cable-free navigation through complex track networks
Safety Configuration
- Emergency stop button (vehicle body and remote control configurations)
- Sound and light alarm + Anti-collision buffer strip
- Electromagnetic braking with automatic braking in case of signal loss
Customization Options
- Customizable countertop size and load-bearing capacity
- Optional V-shaped saddle seat, T-shaped slot platform, and lifting platform
- Upgrade to PLC automatic control with multiple docking stations preset
- Optional track sweeper to prevent foreign objects from getting stuck
Product Parameters
| Model |
BDG-2t |
BDG-5t |
BDG-10t |
BDG-16t |
BDG-20t |
BDG-25t |
BDG-30t |
BDG-40t |
BDG-50t |
BDG-63t |
BDG-80t |
BDG-100t |
BDG-150t |
| Rated Load (t) |
2 |
5 |
10 |
16 |
20 |
25 |
30 |
40 |
50 |
63 |
80 |
100 |
150 |
| Table Size Length (mm) |
2000 |
3500 |
3600 |
4000 |
4000 |
4500 |
4500 |
5000 |
5500 |
5600 |
6000 |
6500 |
10000 |
| Table Size Width (mm) |
1500 |
2000 |
2000 |
2000 |
2200 |
2200 |
2200 |
2500 |
2500 |
2500 |
2600 |
2800 |
3000 |
| Wheel Base (mm) |
1200 |
2500 |
2600 |
2800 |
2800 |
3200 |
3200 |
3800 |
4200 |
4300 |
4700 |
4900 |
7000 |
| Running Speed (m/min) |
0-25 |
0-25 |
0-25 |
0-20 |
0-20 |
0-20 |
0-20 |
0-20 |
0-20 |
0-20 |
0-20 |
0-20 |
0-18 |
| Motor Power (kw) |
0.8 |
0.8 |
1.5 |
2.2 |
2.5 |
3 |
4 |
5.5 |
5.5 |
7.5 |
7.5 |
11 |
15 |
Applications
- Workshop cross-track system: Transfer of molds, workpieces and raw materials between vertical tracks
- Parallel production line connection: Transfer materials from production line A to production line B
- Railway network nodes: Replace traditional turntables for flexible multi-directional rail connections
- Warehouse and production area connection: Transfer materials from warehouse tracks to workshop production lines

Frequently Asked Questions
What Product Handling Applications Use Transfer Carts?
- Coils (V-Groove deck)
- Tanks (size/stability for uniformly distributed loads)
- Assemblies (fixture cradle) for complete builds or partially completed products
- Sub-Assembly shuttle from one line to another line
- Maintenance cart for motors and pumps
- Equipment support for navigating loads within plant facilities
- Material shuttle for steel tubing
- Elevating platform for assembly processes
- Sand casting operations
How can Transfer Carts be customized?
Please provide the following information for customization:
- What load or product will be transferred onto the cart?
- Weight of the heaviest lift or load
- Dimensions (Length; Width; Height)
- Trip time and frequency (# of Trips per shift, Shifts per day)
- Travel area requirements (Rail/cement floor, Indoor/Outdoor, straight line travel, etc)
- Distance to travel
- Other relevant information or using conditions
Our Advantages
- Low noise operation with minimal noise level
- Maximum safety guarantee for operators and handled materials
- Easy operation with user-friendly driving controls
- Easy implementation into manufacturing processes without complex installation
- Suitable for all kinds of weight with modular fabrication and payloads up to 300 tons
Packaging & Shipping
For equipment with length less than 6m and width less than 2.2m: Transported by 20ft container. For length between 5.9m and 12m: Transported by 40ft container. Multiple sets can be transported by full container, single sets by LCL Container. For equipment beyond standard dimensions: Transported by flat rack or bulk cargo.

