Automated Powder Coating Line for Textured Finishes on Decorative Panels

Automated Powder Coating Line Overview:

This Automated Powder Coating Line is specialized in applying textured finishes on decorative panels. It uses a variety of powder types and spraying techniques to create different textures. The line's structure includes a texture - control mechanism. It's ideal for decorative panels used in interior design, providing a unique and attractive look while also protecting the panels.

Partial parameter description of Automated Powder Coating Line

Sample making cabinets

The cabinet is made of 1.2T stainless steel plate and all are fixed with screws

Size: L1800*D1500*H2000mm*1 set

The air extraction link is connected to the secondary recovery system and controlled by pneumatic air valve

The air tube is φ400, and the ash blowing cabinet and powder blowing cabinet are connected to the secondary recovery system. The pneumatic shut-off valve is installed in the duct, and the linkage function is installed

Prevention belt line and packaging belt line

Size: L10m*D0.8m*H1.2m*1 set

Size: L8m*D0.8m*H1.2m*1 set

1. The power of the pipeline is 1P motor with 50#1:60 gearbox

2. Use 2P frequency converter control, the transmission speed is adjustable from 1-3m per minute

3. The conveying belt is 2mm green PVC electrostatic belt 22m.

The fuselage frame is made of 40*80*1.2m aluminum, the inner size of the fuselage is 800mm wide, and the lamp frame feet are made of 40*40 *1.2m aluminum

The instrument panel is made of 18m wood board, plus electrostatic rubber, and the wood board is wrapped with a semi-circular wooden edge. Each meter of socket has three three-pronged plugs, and the wire is 4 square meters

The trachea is in the middle of the lamp frame, and a quick connector is installed every 1 meter.

The working instruction manual is located below the trachea, with one aluminum strip of 1.5mm*3cm on each side, and one green and transparent acrylic (300*400*2mm) is installed every meter.

Process flow of Automated Powder Coating Line:

Loading⇒ Spray pre-degreasing and residue removal⇒main degreasing by swimming + ultrasonic + heating cleaning ⇒ Spray water washing (I) ⇒ Spray water washing (II) ⇒ Activation by swimming ⇒ spray washing (3) ⇒ spray washing (4), swim lay type passivation, spray washing (5) ⇒ spray washing (6) ⇒ pure water cleaning + adjustable automatic blow water, drop of water, dehydration drying furnace, natural cooling, online roast ⇒ under a belt anti-pull installation baked ⇒ on a PP board make automatic coating powder spraying cabinet⇒ hurricane recovery Powder supply center ⇒ Secondary recovery system ⇒ Grinding cabinet ⇒ Curing oven drying ⇒ Natural cooling⇒ QC inspection ⇒ Unloading ⇒ Packaging

Time of each pretreatment process of Automated Powder Coating Line:

Our typical customers:

To meet your company's technical requirements, our design also takes into account the diversity and comprehensiveness of the coating industry. The design integrates the technologies from several major domestic coating manufacturers, considering the variety of coating equipment and the economy of use. It aims to enhance various aspects of coating technology, including ease of maintenance and management: it adopts fully automated conveying and intelligent control, reduces human resources, increases turnover space, improves production efficiency, and minimizes damage to workpieces caused by human error.