1. Product Introduction
Our automation transcends simple motion execution, evolving into an "Intelligent Production System." It integrates central control, data management, and advanced logic. Operators can manage the entire line via an intuitive touchscreen—from recipe recall (one-touch product changeover), automatic winding changeover (for uninterrupted production), to comprehensive production data logging and traceability. The system has potential for remote monitoring and MES interfaces, not only replacing manpower but also optimizing processes, preventing faults, and improving Overall Equipment Effectiveness (OEE) through data insights, enabling digital, traceable smart manufacturing.

2. Main Specifications

• Control Hub: Based on high-performance industrial PLC and SCADA systems for centralized line monitoring and logic control.

• Smart Functions: Include recipe management, automatic deceleration and winding changeover, length/diameter prediction, automatic logging of production process data (speed, yield, downtime, etc.).

• HMI: High-resolution color touchscreen with graphical process display, alarm history log, and operator permission management.

• Data Connectivity: Supports Ethernet communication and provides standard data interfaces (e.g., OPC UA), ready for integration into plant MES systems or cloud platforms.

• Maintenance Assistance: Integrates basic predictive maintenance functions like equipment run-time counters and key component maintenance reminders.

3. Technical Parameters Table

4. FQA:

• Q1: Does a "smart" system mean more complex operation and higher demands on staff?

  • A1: On the contrary, the goal of an intelligent system is to simplify operation and reduce dependence on human intervention. Through graphical interfaces and recipe management, most daily operations become intuitive and simple, allowing new employees to get up to speed quickly after training. Complex process control and logic operations are handled automatically by the system in the background, with operators primarily responsible for monitoring and responding to prompts. We also provide comprehensive training to ensure your team can effectively utilize all the system's advanced features.

• Q2: What is the use of production data logging for us?

  • A2: Data is a treasure trove for optimizing production and management. By analyzing historical data, you can: 1) Accurately calculate the unit energy consumption and cost for different products; 2) Analyze downtime causes for targeted improvements and OEE enhancement; 3) Trace the process conditions when product quality issues occur; 4) Generate production reports to meet customer or internal management requirements. This provides a solid basis for scientific decision-making and continuous improvement.