Fully Customized High-Precision Centrifugal Compressor Impeller
Engineered for extreme working conditions, this centrifugal compressor impeller delivers exceptional durability and corrosion resistance at high rotational speeds.
Product Overview
High-precision, fully customized industrial-grade centrifugal compressor impeller manufactured using Ti-6Al-4V titanium alloy integral laser powder bed fusion (LPBF) additive manufacturing process. Features seamless integrated structure with geometric contour accuracy of ±0.02mm (micrometer level) and dynamic balance level G0.4 (residual unbalance ≤ 0.1 g*mm/kg).
Meets strict standards of API 610 and ISO 13709 for extreme working condition rotors. Surface composite PVD TiAlN hard coating (0.3-0.5μm) with laser cladding NiCrBSi transition layer withstands strong corrosive media including concentrated hydrochloric acid, wet hydrogen sulfide, and chlor-alkali electrolyte at ultra-high speeds of 30,000-45,000 RPM.
Performance Specifications
- Service life exceeding 12,000 hours
- Single-stage pressure ratio stable at 2.0-2.5
- Multi-stage series total pressure ratio exceeding 8.0
- Active tip clearance control (ATGC) with real-time laser feedback system
- Magnetic levitation bearing compatibility
- Continuous fault-free operation over 15,000 hours demonstrated
Technical Specifications
| Processing Technology |
CNC machining, CNC milling, CNC turning, 3-axis to 5-axis machining, large gantry five-axis, wire EDM, laser cutting, drilling, bending, stamping, die casting, vacuum casting, injection molding, rapid prototyping, sheet metal fabrication, multi-step processing |
| Processed Materials |
Iron, aluminum, stainless steel 304, 346L, titanium alloys TC4, TC11, TC21, TC22, superalloy GH4169, ductile iron, and customer-specified metal materials for processing and casting |
| Precision Tolerance |
±0.01 mm |
| Surface Roughness |
Ra 0.8-1.6 μm |
| Heat Treatment & Surface Hardening |
Annealing, tempering, quenching, surface hardening (carburizing, carbonitriding), nitriding (gas, ion/plasma), induction hardening, flame hardening, vacuum heat treatment, low-temperature treatment |
| Surface Treatment |
Anodizing, bead spraying, wire mesh, PVD electroplating, zinc/nickel/chromium/titanium electroplating, brushing, painting, powder coating, sandblasting, passivation, electrophoresis, electropolishing, embossing, laser/etching/engraving |
Quality Assurance
Multi-layer quality inspection before factory release. Five-axis five-linkage machining center with error of ±0.02mm. Additional dynamic balance accuracy and overspeed testing provided.
Certification: ISO 9001
Additional Services
- Customized packaging to prevent transportation damage
- Custom logo application
- OEM/ODM processing support
- Minimum order quantity: MOQ = 1
- Customization based on provided CAD drawings (2D/PDF/CAD/DWG/DFF) and 3D files (IGES/STEP/VDA)
We look forward to receiving your customization requirements and establishing a productive partnership for OEM/ODM solutions.