LED Driver Welding Equipment DIP Wave Soldering Machine SUNEAST E-FLOW-350 Series With Automatic Tin Wave Soldering For PCB Assembly Production Line
Description
- Conveyor system:Structure with anti-wearing material for longer lifetime.
- Preheating system: Optimized hot air circulation, the temperature is more stable and even.
- Exhausting system:Adopt new concept, seperate design, easy for maintenance.
- Built-in selective spraying unit(option): through synchronous belt, ball screw, linear guide rail for X and Y direction movement, the step motor will achieve local selection for spraying flux.
- Conveyor:Direct buffering input structure.Stainless steel chain conveyor, durable and special design for aluminum alloy track Adopt segment floating structure to prevent from deformation
- Pre-heatingzones:Designforenergysavingandremovablemodules(drawerdesign).Anycombinationofinfraredandhotairconvection.Use PID control to achieve±2℃accuracy.The temperature variation for pre-heating zone and soldering zone is less than≤5℃
- Flux spraying system:Managed by digital control.The motion of the spray nozzle is controlled by stepper motor Flux supply is controlled automatically for optimized effect.Exhausting and filter system installed on the top
- The solder pot is made by cast iron with anti-corrosion ceramic coating equipped with two low flowrate nozzles
- Aircoolingsystem:coolingrate4-6C/s(adjustable)
- PC+PLC control system.Windows 7 operation system with Chinese/English operation interface.Processing profile and data auto saving function Alarm for detecting the flux and solder level
Product Specification
| Modol NO |
E-FLOW-350 |
E-FLOW-450 |
E-FLOW-610 |
| Dimension:LxWxH(mm) |
4350x1420x1750 |
4350*1520*1750 |
4350x1690x1750 |
| Weigh |
Approx.1600kg |
Approx.1750kg |
Approx.1950kg |
| Power Supply |
3PH 380V 50HZ |
3PH 380V 50HZ |
3PH 380V 50HZ |
| Startup Power |
33KW |
33KW |
45KW |
| Operation Powr Consumption |
Approx.8KW |
Approx.8.5KW |
Approx.11KW |
| Control System |
PC+PLC |
PC+PLC |
PC+PLC |
| Spraying movement |
Step motor |
Step motor |
Step motor |
| Spray Pressure |
0.2Mpa-0.4Mpa |
0.2Mpa-0.4Mpa |
0.2Mpa-0.4Mpa |
| Flux Flow Arrange |
Option |
Option |
Option |
| Auto Fill Flux |
Standard |
Standard |
Standard |
| Exhaust |
Top exhaust |
Top exhaust |
Top exhaust |
| ExhaustDucting Diameter(mm) |
Φ250 |
Φ250 |
Φ250 |
| Exhaust tan power |
750W |
750W |
750W |
| Preheating Mode |
Convection / IR emitter |
Convection / IR emitter |
Convection / IR emitter |
| Control Mode |
PID |
PID |
PID |
| Preheating Zone Number |
|
3 |
3 |
| Preheating Length(mm) |
1800 |
1800 |
1800 |
| Preheating Temperature |
Room temperature~200℃ |
Room temperature~200℃ |
Room temperature~200℃ |
| Warm-upTime(min) |
Approx.12min(setting:150℃) |
Approx.12min(setting:150℃) |
Approx.12min(setting:150℃) |
| Blower Motor |
150W 3PH 220VAC |
150W 3PH 220VAC |
250W 3PH 220VAC |
| PCB Width(mm) |
50~350 |
50~450 |
50-610 |
| Convoyor Direction |
L-R(Option:R-L) |
L-R(Option:R-L) |
L-R(Option:R-L) |
| Conveyor Speed(mm/min) |
500-1800 |
500-1800 |
500-1800 |
| Conveyor Height(mm) |
750±20 |
750±20 |
750±20 |
| Available Component Heigh (mm) |
Top120,Bottom15 |
Top120,Bottom15 |
Top120,Bottom15 |
| Conveyor Speed Control Mode |
Closed loop stepless speed regulationg Inverter |
Closed loop stepless speed regulationg Inverter |
Closed loop stepless speed regulationg Inverter |
| Fingers |
Spring Pressing Finger/D-40Type Fingor/Double-hook Finger/Heavy type double hook f inger,Options |
Heavy type double hook f inger/ |
| Option:Special jig for fixture |
| Conveyor Angle |
4-7° |
4-7° |
4-7° |
| Type of solder Pot |
Motor drive |
Motor drive |
Motor drive |
| Solder Pot Material |
Casting Iron |
Casting Iron |
Casting Iron |
| Wave Height Adjustment |
In verte Approx:Digital Control by PC |
| Cooling Method |
Air Cooling Option:Water cooing |
| Heater Power |
13.5KW |
13.5KW |
18KW |
| Solder Pot Temperature |
300℃ |
300℃ |
300℃ |
| Solder Pot Capacity |
Approx 480kg |
Approx.550kg |
Approx.640kg |
| Wave Drive Power |
180W*2 3PH 220VAC |
180W*2 3PH 220VAC |
180W*2 3PH 220VAC |
| Solder Pot Warm-up Time |
Approx.150min(setting:250℃) |
Approx.150min(setting:250℃) |
Approx.150min(setting:250℃) |
| Temperature Control Mode |
PID |
PID |
PID |
| Finger Cleaning System |
Brush |
Brush |
Brush |
Product details
Main features: E-flow (left to right)3 hot air; heavy-duty double hook-and-claw transmission; tin stove exhaust hood; width of across plate: 50mm-350mm
- Connection: Linkage type into the plate connection way, aluminum guide, stainless steel chain drive.
- Transmission system: Equipped with heavy-duty double hook claw, aluminum alloy guide rail anti-deformation structure design; manual adjustment substrate width; transmission angle can be adjusted, configuration, digital angle display; transport speed is controlled by frequency converter, stepless speed.
- Tin oven system: The tank is made of special cast iron with anti-corrosion treatment, wave crest driven by direct-connected motor, variable frequency speed regulation, tin slag diversion, and oxide reduction device, and manual control of the movement of tin furnace in and out and up and down; External heating device, PID temperature control mode and low level, bit alarm.
- Spray systems: The spray length can be adjusted automatically, the spray width and speed can be set digitally, and the spray flow rate and the spray particle size can be adjusted by a pressure meter trimmer Constant pressure device supply flux, flux liquid, position alarm and flux auto-add; strong ventilation, filtration system.
- Preheating system: New Drawer Modular and energy-saving design, three-stage micro-hot air cycle heating, higher thermal efficiency, temperature more uniform. Three section temperature zone, preheating zone length of 1.8 meters, PID temperature control mode.
- Cooling system: forced up-and-down natural wind cooling.
- Claw washing device: special brush cleaning.
- Control system: PC + PLC electrical control system, Chinese and English Windows Operation Interface, data storage and other functions.