Specifications
Operation :
Automatic Continuous
Phase Interface :
Adjustable
Separation :
Oil / Water / Biomass
Application :
Algae Oil Recovery
MOC :
SS304 / SS316L
Capacity :
Depends on Feed Condition
Structure :
Horizontal
Control System :
PLC + Dual VFD
Safety Design :
Solvent-Resistant / Explosion-Proof Optional
Brand Name :
Peony
Model Number :
PDC
Certification :
ISO9001& ISO14001
Place of Origin :
China
MOQ :
1 set
Price :
USD28000-100000/SET FOB SHANGHAI
Payment Terms :
TT,.LC,Western Union
Supply Ability :
60 sets per month
Delivery Time :
60-90days after receiving the down payment
Packaging Details :
Standard wooden case
Product Name :
Three Phase Decanter Centrifuge
Cleaning System :
Flushing / CIP Optional
Feed Type :
Disrupted Algae Slurry
Description
Three Phase Decanter Centrifuge for Algae Oil Recovery
Three Phase Decanter Centrifuge for Algae Oil Recovery
Description

The Three Phase Decanter Centrifuge for Algae Oil Recovery continuously separates recovered algae oil, aqueous liquid, and concentrated biomass solids from conditioned algae slurry.

It is suitable for microalgae oil production, cell-disruption slurry treatment, fermentation residues, solvent-assisted extraction processes, and algae biomass dewatering before downstream purification.


Typical Applications
  • Microalgae oil recovery
  • Cell-disrupted algae slurry separation
  • Algae fermentation broth treatment
  • Lipid-rich biomass processing
  • Solvent-assisted oil extraction
  • Algae protein and solids recovery
  • Process-water clarification
  • Biomass sludge concentration
  • Pretreatment before oil polishing
  • Biofuel feedstock preparation

Algae Slurry Challenges

Algae cells and cell fragments are small and slow-settling. High centrifugal force and stable feeding improve solids capture.

Stable Oil-Water Emulsions

Proteins, lipids, and cell debris may stabilize emulsions. Heating, enzymes, pH adjustment, or demulsifier dosing may be required.

Intracellular Oil

The centrifuge cannot release oil enclosed inside intact cells. Cell disruption or upstream extraction is required first.

Variable Feed Properties

Algae species, solids concentration, oil content, viscosity, and cultivation conditions can affect separation performance.

Solvent and Hygiene Requirements

Solvent-containing feeds may require gas-tight, explosion-proof construction. Food or nutraceutical applications require sanitary materials and cleaning systems.


Algae Oil Recovery Solution

Conditioned Algae Slurry
→ Cell Disruption
→ Feed Tank
→ Three Phase Decanter
→ Oil + Water + Biomass

Recovered Oil → Purification
Water Phase → Reuse / Treatment
Biomass → Drying / Further Processing

Peony Can Provide

  • Slurry testing and selection
  • Feed tank and pump
  • Optional conditioning
  • Adjustable phase interface
  • Sanitary or solvent-resistant design
  • CIP cleaning
  • PLC and dual-VFD control

How the Decanter Centrifuge Works

1. Conditioned Slurry Feeding

Conditioned algae slurry enters the rotating bowl.

Agitation maintains stable solids and oil distribution.

2. Solids Sedimentation

Centrifugal force moves algae cells, cell debris, and dense particles toward the bowl wall.

A concentrated biomass layer forms.

3. Oil-Water Separation

The lighter algae oil remains closer to the bowl center.

The heavier aqueous phase forms a separate outer liquid layer.

4. Continuous Solids Conveying

The screw conveyor transports settled biomass solids toward the conical end.

The solids discharge continuously.

5. Three-Phase Discharge

Recovered oil and aqueous liquid leave through separate outlets.

Biomass solids discharge continuously for further processing.

Three Phase Decanter Centrifuge for Algae Oil Recovery


Technical Parameter
Model Diameter (mm) Length (mm) Length-to-diameter rate G force Max solid discharge (m³/h) Weight (kg) Dimension (L*W*H) (mm)
PDC-10 250 1000 4 4080 0.4 1000 2410*800*1080
PDC-12 4200 1350 4 3500 0.6 1200 2610*800*1080
PDC-12 4200 1350 4.5 3180 1.2 1800 3495*840*1180
PDC-18 4000 1600 4.5 3180 1.2 3200 3497*1020*1385
PDC-18 450 2150 4 2500 2 3800 4447*1080*1385
PDC-20 400 2250 4.5 2500 3.5 4000 4580*1140*1470
PDC-21 530 2280 4.3 2500 5 5000 4924*1170*1540
PDC-26 655 2800 4.3 2270 8 7000 4300*1900*1350

Main Advantages

Continuous Algae Oil Recovery

Separates oil, water, and biomass in one continuous process.

Fine Biomass Separation

Removes algae cells, disrupted cell material, and suspended solids.

Reduced Oil Loss

Adjustable phase interface and operating speeds improve oil recovery.

Biomass By-Product Recovery

Concentrated solids can be evaluated for protein, feed, fertilizer, or biofuel applications.

Flexible Process Integration

Suitable for connection with cell disruption, extraction, purification, and drying systems.


What Data Is Needed for Selection?

Please provide:

  • Algae species and process stage
  • Oil, water, and solids content
  • Particle size and cell-disruption method
  • Temperature and viscosity
  • Required capacity and oil recovery
  • Solvent and downstream process

FAQ

Can the centrifuge extract oil directly from intact algae cells?

No. The cells normally require disruption, fermentation, enzymatic treatment, or solvent extraction before three-phase separation.

Can it process both microalgae and macroalgae?

Possibly. Feed particle size, fiber content, oil concentration, and pretreatment method must be evaluated.

Can it separate a stable algae oil emulsion?

Stable emulsions may require heating, enzymes, pH adjustment, or another conditioning step before centrifugation.

Is it suitable for solvent-assisted algae oil extraction?

Yes, with compatible seals, closed construction, solvent-resistant materials, and explosion-proof equipment when required.

Can the separated biomass be reused?

Possibly. Protein content, solvent residue, moisture, contamination, and downstream product requirements should be checked.


Contact Peony for Partnership

Peony welcomes cooperation with algae processors, biofuel producers, fermentation companies, nutraceutical manufacturers, research institutes, and process-engineering partners.

Send us your algae type, feed composition, capacity, oil-recovery target, and downstream process. Our engineering team will recommend a suitable three-phase decanter centrifuge solution.

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Three Phase Decanter Centrifuge for Algae Oil Recovery

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Watch Video
Operation :
Automatic Continuous
Phase Interface :
Adjustable
Separation :
Oil / Water / Biomass
Application :
Algae Oil Recovery
MOC :
SS304 / SS316L
Capacity :
Depends on Feed Condition
Contact Supplier
video
Three Phase Decanter Centrifuge for Algae Oil Recovery
Three Phase Decanter Centrifuge for Algae Oil Recovery
Three Phase Decanter Centrifuge for Algae Oil Recovery
Three Phase Decanter Centrifuge for Algae Oil Recovery
Three Phase Decanter Centrifuge for Algae Oil Recovery

ZHANGJIAGANG CITY PEONY MACHINERY CO.,LTD

Verified Supplier
14 Years
jiangsu, nanjing
Since 1990
Business Type :
Manufacturer, Distributor/Wholesaler, Exporter, Trading Company, Seller, Other
Total Annual :
35Million -40Million
Employee Number :
50~100
Certification Level :
Verified Supplier
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