Powder Automatic Batching System for Banbury Kneader Mixer
Major functions of the whole mixing process managing and control system
- Raw material Management
- Production Schedul Management
- Production Recipe Management
- Mixing Optimization Function
- Data Report Management
- Dynamic Real Time Monitoring
- Quality Tracing Function
- System Alarm Prompting Function
- Fault Dagnosis Analysis
- Remote Monitoring Function
Main Technical Parameters
| Carbon black scale -weighing range |
30/50/200/200 Kgs |
| Oil scale -weighing range |
10/20/30/40/50 Kgs |
| Rubber scale-weighing range |
100/150/200/300/400 Kgs |
| Powder scale weighing accuracy |
Static≤±0.1% F.S, dynamic≤±0.2% F.S. |
| Weighing cycle time |
≤90-120s/ batch |
| Carbon black- pneumatic conveying capacity |
3-15t/h |
| Oil injection pressure |
2-6 Mpa |
| Oil conveying temperature |
0-85ºC |
| Processing oil injection, carbon black and major ingredients discharging cycle time |
≤20s |
| Dust contents in tail air after dust removal system |
≤8mg/m3 |
| System equipment noise |
<75dB |
| Installed capacity |
50-100kW/set |
Features:
- Whole mixing process management and control, monitoring,recording,realized remote monitoring and after-sales support,imporoved management level.
- By the integral calculation and logic control of parameters of time, temperature, energy, rotation speed and pressure etc, an optimized rubber mixing is realized.
- Using high resolution sensors and weighing display instruments, the weighing accuracy is very high.
- All key elements and components are imported or from joint venture company famous products, with stability and reliability realized
- Open Chinese-English interface,enables the functions of multi-area display, monitoring and control for the system running process, easy and simple operation
- The field bus working system (i.E.setup of PLC substations) gives lower energy consumption.
- Automatically tests the running conditions, gives out alarm location and prompts solutions as abnormalities occur, facilitating maintenance and service, there are safety interlocking measures ensuring safety and security.
- Optimized dust removal and recovery system design, makes good environment free of dust flying and leakage and free of raw material waste.
- Within the system, its mixing engineering information managing system integrates the most modern information technology with the production management and the mixing process.
- For different structures of factory buildings (3,4-story buildings) and process layout, a system design is made with flexible solution.