Specifications
Price :
US $ 200000-400000
Payment Terms :
MoneyGram,Western Union,T/T,D/P,D/A,L/C
Delivery Time :
120 Days-160 Days
Packaging Details :
Seaworth Packaging
Brand Name :
MACHTECH
Certification :
CE, ISO
Place of Origin :
China
Capacity :
Depends on the specific system and customer needs
Control System :
PLC
Installation :
On-site installation by professional technicians
Safety Features :
Emergency Stop Button, Safety Interlock System
Material :
Stainless Steel
Operation Mode :
Automatic
Power Source :
Electricity
Product Type :
Industrial Equipment
Loading Method :
Pneumatic or mechanical
Maintenance :
Regular maintenance required for optimal performance
Unloading Method :
Gravity or pneumatic
Application :
Unloading raw materials from trucks or containers
Conveying Distance :
Customizable
Conveying Speed :
Adjustable
Dust Collection System :
Included
Installation Method :
Fixed on Ground
Unloading Mode :
Automatic
Power Supply :
380V/50Hz
Conveying Method :
Pneumatic
Description
Integrated Digital Mixing Center Solution For Rubber Tires IndustryIntegrated Digital Mixing Center Solution For Rubber Tires IndustryIntegrated Digital Mixing Center Solution For Rubber Tires IndustryIntegrated Digital Mixing Center Solution For Rubber Tires IndustryIntegrated Digital Mixing Center Solution For Rubber Tires IndustryMachTech: End-to-End "Diagnose-Design-Deliver" Smart Manufacturing Solutions for Tire Industry
Core Value: Precision Problem-Solving + Integrated Hardware-Software-Service Delivery = Quantifiable Results
1. Deep Diagnosis: 3D Operational Profiling
  • On-Site/Remote Assessment : Expert teams capture critical data:
    • Plant layout (single/multi-level), equipment specs (mixers/openers), daily capacity (e.g., 5,000 semi-steel tires), staffing.
    • Raw material types (NR, carbon black, etc.) & logistics flow.
  • Digital Twin Simulation : Predict bottlenecks (e.g., warehouse-production line distance inefficiencies) using proprietary simulation platform.
2. Tailored Solution: Integrated Hardware + Software + Service
Modular design based on MachTech's core systems:
Module Key Features Customization Highlights
Smart Batching ±0.1g accuracy, dust containment
  • Carbon black: Dense-phase conveying (anti-clogging tech)
  • Liquids: Pump + pipeline heating (anti-coagulation)
  • 200+ recipe management
Low-Temp Mixing 25% energy savings, superior uniformity Optimized rotor speed for tread rubber -> enhanced wear resistance
MES Platform Full traceability, OEE monitoring Real-time curing data + QR-based lifecycle tracking
VOCs Treatment Base: ≤30mg/m³ (Activated carbon + UV) EU upgrade: RTO (95% thermal efficiency, ≤15mg/m³) + CE support
Smart Warehouse/AGV 4-way shuttle + WMS Custom racks (500kg/layer), 40% faster throughput
3. Agile Implementation: Phased Delivery
  • Prefabrication : 30% faster install (core modules pre-built in Tianjin).
  • Adaptive Installation : "Ground + Mezzanine" structures for low ceilings; laser-AGV cross-floor logistics.
  • Seamless Integration : Proprietary protocols connect new/legacy equipment (e.g., vulcanizers).
  • Certification Support : Local compliance & TSE/ECE documentation.
4. Challenge-Driven Innovation
Challenge Breakthrough Solution Result
4m column spacing
(SE Asia plant)
  • Foldable 4-way shuttle (3.5m aisle)
  • Overhead conveyor for vertical material flow
Space optimization + full automation
EU IED Compliance
(≤20mg/m³ VOCs)
  • RTO add-on (≤15mg/m³)
  • SGS pre-testing + real-time monitoring
On-time CE certification
Legacy mixer data isolation
  • Non-invasive sensors + edge computing (OPC protocol)
  • Scan-to-associate manual entries
Unified MES data ecosystem
5. Case Study: Overseas Tire Plant Transformation
Client Profile

Passenger tire maker facing:
① 30% defect rate (batching errors)
② Dust/VOCs non-compliance
③ 15-day delivery cycle (lost EU contracts)

Solution
  • Diagnose : Single-story workshop (6m height), 300m manual material transfer, 3 mixers (2 legacy).
  • Design : Integrated batching -> mixing -> AGV logistics -> emission control + MES/ERP sync.
  • Execution :
    • Custom compact AGVs (1.2m turn radius) for narrow aisles.
    • Legacy mixer retrofit with 4G edge gateways.
    • 40-day launch (prefab + parallel construction vs. 90-day industry avg).
Results
Metric Before -> After Impact
Batching accuracy ±5% -> ±0.1% ECE R117 certification
Order-to-delivery 15 days -> 7 days Regained 2 EU clients
Operational cost -- €1.2M/year saved (40% labor reduction)
Emissions Dust: 80->12mg/m³; VOCs: ≤15mg/m³ "Green Factory" certified
Why MachTech?
  • 26+ Years Expertise : Industrial IoT pioneer (est. 1996), National High-Tech Enterprise.
  • End-to-End Capability : R&D -> manufacturing -> deployment (Tianjin/Zhuozhou bases + 5 China offices).
  • Proven Scale : 506+ global clients; 1,470+ batching systems; 77+ MES deployments.
  • Market Leadership : >75% China share in rubber/engineering plastics; key supplier for China-Laos/Yawan Railways.
  • Innovation Backbone : 45 patents, 32 software copyrights, ISO 9001/14001, SGS-CE.
  • Global Reach : Exports to 20+ countries (EU, ASEAN, MENA).
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Integrated Digital Mixing Center Solution For Rubber Tires Industry

Ask Latest Price
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Price :
US $ 200000-400000
Payment Terms :
MoneyGram,Western Union,T/T,D/P,D/A,L/C
Delivery Time :
120 Days-160 Days
Packaging Details :
Seaworth Packaging
Brand Name :
MACHTECH
Certification :
CE, ISO
Contact Supplier
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Integrated Digital Mixing Center Solution For Rubber Tires Industry
Integrated Digital Mixing Center Solution For Rubber Tires Industry
Integrated Digital Mixing Center Solution For Rubber Tires Industry
Integrated Digital Mixing Center Solution For Rubber Tires Industry
Integrated Digital Mixing Center Solution For Rubber Tires Industry
Integrated Digital Mixing Center Solution For Rubber Tires Industry
Integrated Digital Mixing Center Solution For Rubber Tires Industry
Integrated Digital Mixing Center Solution For Rubber Tires Industry
Integrated Digital Mixing Center Solution For Rubber Tires Industry
Integrated Digital Mixing Center Solution For Rubber Tires Industry
Integrated Digital Mixing Center Solution For Rubber Tires Industry
Integrated Digital Mixing Center Solution For Rubber Tires Industry
Integrated Digital Mixing Center Solution For Rubber Tires Industry
Integrated Digital Mixing Center Solution For Rubber Tires Industry
Integrated Digital Mixing Center Solution For Rubber Tires Industry
Integrated Digital Mixing Center Solution For Rubber Tires Industry
Integrated Digital Mixing Center Solution For Rubber Tires Industry
Integrated Digital Mixing Center Solution For Rubber Tires Industry
Integrated Digital Mixing Center Solution For Rubber Tires Industry
Integrated Digital Mixing Center Solution For Rubber Tires Industry

Beijing Mach Tiancheng Technology Co., Ltd.

Verified Supplier
1 Years
beijing, beijing
Since 1996
Business Type :
Manufacturer, Seller
Total Annual :
70000000-80000000
Employee Number :
250~300
Certification Level :
Verified Supplier
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