Product Description
Rubber Machinery Automatic Liquid Batching and Weighing Machine
Major functions of the whole mixing process managing and control system
- Raw material Management
- Production Schedul Management
- Production Recipe Management
- Mixing Optimization Function
- Data Report Management
- Dynamic Real Time Monitoring
- Quality Tracing Function
- System Alarm Prompting Function
- Fault Dagnosis Analysis
- Remote Monitoring Function
Main Technical Parameters
| Carbon black scale -weighing range |
30/50/200/200 Kgs |
| Oil scale -weighing range |
10/20/30/40/50 Kgs |
| Rubber scale-weighing range |
100/150/200/300/400 Kgs |
| Powder scale weighing accuracy |
Static≤±0.1% F.S, dynamic≤±0.2% F.S. |
| Weighing cycle time |
≤90-120s/ batch |
| Oil injection pressure |
2-6 Mpa |
| Oil conveying temperature |
0-85ºC |
| Processing oil injection, carbon black and major ingredients discharging cycle time |
≤20s |
| Dust contents in tail air after dust removal system |
≤8mg/m3 |
| System equipment noise |
<75dB |
| Installed capacity |
50-100kW/set |
Features:
Δ Whole mixing process management and control, monitoring,recording,realized remote monitoring and after-sales support,imporoved management level.
Δ By the integral calculation and logic control of parameters of time, temperature, energy, rotation speed and pressure etc, an optimized rubber mixing is realized.
Δ Using high resolution sensors and weighing display instruments, the weighing accuracy is very high.
Δ All key elements and components are imported or JV company famous products, with stability and reliability realized
Δ Open Chinese-English interface,enables the functions of multi-area display, monitoring and control for the system running process, easy and simple operation
Δ The field bus working system (i.E.Setup of PLC substations) gives lower energy consumption.
Δ Automatically test the running conditions, gives out alarm location and prompts solutions as abnormalities occur, facilitating maintenance and service, there are safety interlocking measures ensuring safety and security.
Δ Optimized dust removal and recovery system design, makes good environment free of dust flying and leakage and free og raw material waste.
Δ Within the system its mixing engineering information managing system integrates the most modern information technology with the production management and the mixing process.
Δ For different structures of factory buildings (3,4-story buildings) and process layout, a system design is made with flexible solution.
Q:Why use the system?
A: This system is based and inspired by advanced technologies from Germany and Britain and is introduced by our company.Our R & D department has independently developed Automatic Batching System that include conveying,storage, weighing, batching and feeding system for materials in the form of powders, pellets, bulk materials, liquids, etc., which used in rubber, cable polymer materials, silicone, friction materials, plastics and other industries.This system can be compatible with various types of banbury mixer / kneader mixer / high-speed mixer.It is mainly composed of five sections:Powder, Oil, Bulk material, Dust removal and fully control system.Among that, the full-process management and control system combines the latest information Technology with production management and process management, integrates the whole production process control, production plan management, material management, quality tracking management, and truly achieves the integration of management and control;It plays an important role in improving management level, product quality, and maintaining product stability.After years of continuous technological innovation and improvement, the system has been widely used domestically and internationally, and has been appreciated by customers.