200KN Industrial Heavy-Duty Dishwasher Detergent Tablet Compression Machine
Industrial-grade 200KN heavy-duty rotary tablet compression machine purpose-built for continuous 24/7 dishwasher detergent tablet manufacturing. Engineered with reinforced frame, 50mm punch rods and German PLC for high-volume industrial production environments requiring maximum uptime and reliability.
Technical Specifications
| Model |
TDW-25 |
| Number of Punches |
25 |
| Max. Pressure |
200 KN |
| Max. Diameter of Tablet |
φ45 mm |
| Max. Thickness of Tablet |
15 mm |
| Max. Turret Speed |
18 rpm |
| Max. Capacity |
450 pcs/minute (for three layer) |
| Punches Rod Diameter |
50 mm |
| Upper Punches Length |
229 mm |
| Lower Punches Length |
219 mm |
| Middle Die Height |
50+5 |
| Working Diameter of Turret |
640 |
| Voltage |
380V/3P 50Hz |
| Motor Power |
15 kw |
| Machine Dimension |
1,400x1,200x2,400 mm |
| Net Weight |
5,500 kg |
Industrial-Grade Features
- 200KN (20-ton) industrial compression system rated for continuous 24/7 production
- Reinforced cast iron frame with 50mm punch rods for sustained heavy-duty operation
- SUS304 stainless steel on all powder-contact surfaces for maximum corrosion resistance
- German-brand touch screen PLC with ABB motor and production analytics dashboard
- Dual-stage compression (50KN pre-compression + 200KN main) eliminates tablet defects
- Heavy-duty dual-impeller force feeders optimized for dense detergent powder flow
- Automatic oil lubrication for predictive maintenance
- Sealed mechanical cabinet completely isolated from corrosive compression zone
- Advanced HEPA-compatible dust extraction for industrial hygiene compliance
- Nickel-plated ductile iron turret for extended service life under industrial loads
- Hard chrome-plated punches with optional PTFE inserts for anti-stick performance
- Arc-shaped stainless steel corners for GMP-compliant cleaning and operator safety
- 24/7 remote technical support with 365-day genuine spare parts availability
FAQ
Q: Is this machine designed for continuous 24/7 industrial production?
Yes. The TDW-25 features a reinforced frame, automatic lubrication, nickel-plated turret, and industrial-duty components rated for continuous operation. OEE tracking and predictive maintenance data are accessible via the PLC dashboard.
Q: How does the machine resist corrosion from aggressive dishwasher detergent chemicals?
SUS304 stainless steel on all contact parts, hard chrome-plated punches and turret, and a completely sealed drive cabinet isolate all mechanical components from corrosive powder exposure.
Q: Can this machine integrate with existing factory automation?
Yes. The PLC supports standard industrial communication protocols.
Q: What production capacity can I expect for my dishwasher tablet operation?
At 450 tablets per minute, the machine delivers approximately 648,000 tablets per 24-hour day. With recipe management, you can switch between different dishwasher tablet formulations without mechanical changeover.
Q: What maintenance support is provided for industrial operations?
We offer preventive maintenance contracts, 365-day spare parts inventory, 24/7 remote diagnostics, and optional on-site service visits to maximize equipment uptime for industrial production schedules.