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100KN Hydraulic Force Feeder 45 Station Double Sided Rotary Tablet Press for High Speed Pharmaceutical Manufacturing
100KN Hydraulic Force Feeder 45 Station Double Sided Rotary Tablet Press for High Speed Pharmaceutical Manufacturing
Specifications
Main Motor Power :
11KW
Userinterface :
Touchscreen HMI
Model Number :
TEU-H45
Payment Terms :
T/T
Supply Ability :
20 Sets per Month
Maintenance :
Easy maintenance with modular design
Punch Type :
EUD
Max Tablet Diameter :
25mm
Max Output :
405,000 pcs/h
Place of Origin :
Shanghai,China
Powersupply :
220V/380V, 50Hz/60Hz
Delivery Time :
20 business days
Max Shaped Tablet Length :
25mm
Customizationoptions :
Available based on product and packaging requirements
MOQ :
1 Set
Afrer sale service :
24hours in 7 days online support
Max Main Pressure :
100KN
Certification :
CE
Max Pre-Pressure :
20KN
Industry :
Pharmaceutical,food,nutrition
Number of Punches :
45
Brand Name :
TIWIN INDUSTRY
Packaging Details :
Fumigation-free plywood case with vacuum-packed anti-rust protection
Description

100KN Hydraulic Force Feeder 45 Station Double Sided Rotary Tablet Press

Built for demanding pharmaceutical formulations where compression force and powder consistency are critical, this 45 station double sided press combines a 100KN hydraulic main compression system with an impeller central force feeder. The hydraulic system maintains steady compression force even with difficult-to-compress powders, while the force feeder ensures every die cavity receives a uniform powder fill at turret speeds up to 75 rpm. Intelligent weight monitoring provides real-time feedback and automatic adjustment for hands-free quality control.

Technical Specifications

Model TEU-H45
Number of Punches 45
Punch Type EUD (shaft diameter 25.35mm)
Die Diameter 38.10mm
Max Main Pressure 100KN
Max Pre-Pressure 20KN
Max Tablet Diameter 25mm
Max Shaped Tablet Length 25mm
Max Filling Depth 20mm
Max Tablet Thickness 8mm
Max Turret Speed 75 rpm
Max Output 405,000 pcs/h
Main Motor Power 11KW
Machine Dimension 1,250 x 1,500 x 1,926mm
Net Weight 3,800kg

Advanced Hydraulic Compression

  • 100KN hydraulic main compression system delivers stable, pulsation-free force for consistent tablet density
  • Superior performance with difficult-to-form powders: high-fiber herbals, moisture-sensitive APIs, low-compressibility excipients
  • Independent 20KN pre-compression stage de-aerates powder bed before final compaction to eliminate capping and lamination
  • Hydraulic pressure maintained within ±1% of setpoint across entire turret speed range

Impeller Force Feeder System

  • Central impeller force feeder ensures uniform die cavity fill regardless of powder flow characteristics
  • Three-chamber design with independently adjustable feed paddles for optimized fill-weight consistency
  • Sealed feeder housing prevents powder segregation during high-speed operation
  • Quick-release design for tool-free disassembly and cleaning between batches

Intelligent Quality Control

  • Real-time tablet weight monitoring via compression force feedback — no separate checkweigher needed
  • Automatic fill depth adjustment based on trending weight deviation
  • Auto rejection of defective tablets with adjustable upper/lower tolerance limits
  • Production data logging: compression force curves, rejection statistics, batch counter, turret speed history
  • Formula save and quick recall for validated product recipes

Cleanroom-Ready Design

  • SUS316 stainless steel on all material-contact surfaces
  • Rear independent electrical cabinet isolated from compression area
  • Large dust suction interface for central dust collection integration
  • Material contact parts meet EU food safety standards for dual pharma/food use

FAQ

Q: Why hydraulic compression instead of mechanical?
Hydraulic compression maintains constant force throughout the dwell time, unlike mechanical systems where force peaks and drops. This is critical for formulations with plastic deformation behavior where extended dwell under sustained pressure produces stronger tablets. It also eliminates the need for mechanical pressure roller adjustment during production.
Q: How does the force feeder improve tablet weight consistency?
The impeller force feeder actively pushes powder into each die cavity rather than relying on gravity fill. This is essential at high turret speeds (75 rpm) where gravity alone cannot fill dies consistently. The three-chamber design provides progressive powder conditioning before final die fill, achieving weight RSD values under 1% for most formulations.
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100KN Hydraulic Force Feeder 45 Station Double Sided Rotary Tablet Press for High Speed Pharmaceutical Manufacturing

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Product Detail
Main Motor Power :
11KW
Userinterface :
Touchscreen HMI
Model Number :
TEU-H45
Payment Terms :
T/T
Supply Ability :
20 Sets per Month
Maintenance :
Easy maintenance with modular design
Contact Supplier
100KN Hydraulic Force Feeder 45 Station Double Sided Rotary Tablet Press for High Speed Pharmaceutical Manufacturing

Shanghai TIWIN Industry Co., Ltd.

Verified Supplier
1 Years
shanghai, shanghai
Business Type :
Manufacturer, Exporter
Main Products :
Pharmaceutical Packaging Lines, Capsule Filling Machine, Capsule Counting Machine
Certification Level :
Verified Supplier
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