Type K Bendable Thermocouple Probe (304 Stainless Steel Sheath, IP65)
Product Overview
Type K bendable thermocouple probe (as shown) from Huona New Material is a flexible, industrial-grade temperature sensor featuring a Type K (Chromel/Alumel) thermocouple junction, a 304 stainless steel protective sheath, and a blue cast aluminum connection head (IP65). Manufactured with precision welding and high-quality insulation, it delivers stable thermoelectric performance across -40℃ to 1100℃ (continuous) / 1200℃ (short-term). Ideal for industrial furnaces, HVAC systems, and process monitoring in confined spaces, it offers excellent flexibility, reliable performance in harsh environments, and long-term durability.
Standard Designations & Core Material Foundation
- Thermocouple Type: Type K (Chromel/Alumel; compliant with IEC 60584-2 Class 1)
- Key Specification:
- Sheath: 304 stainless steel; diameter: 6mm (customizable: 3–12mm); length: customizable (e.g., 150mm, 300mm, 500mm); bendable to custom angles
- Connection head: Blue cast aluminum (IP65 protection, waterproof and dustproof)
- Thermocouple wire: Chromel (KP) / Alumel (KN), diameter: 0.5mm (customizable: 0.3–1.0mm)
- Sheath Material: 304 Stainless Steel (corrosion-resistant, high-temperature, bendable)
- Chemical Composition: Positive (KP): Ni 89%/Cr 10%/Fe 1%; Negative (KN): Ni 95%/Al 2%/Mn 2%/Si 1%
- Compliant Standards: IEC 60584-2, ASTM E230, GB/T 4989, RoHS 2.0
- Manufacturer: Huona New Material, certified to ISO 9001 and IATF 16949
Key Core Advantages (Centered on Bendable Design & IP65 Protection)
1. Flexible Bendable Sheath
- Customizable Bend Angles: The 304 stainless steel sheath can be bent to custom angles (e.g., 90°, 45°) to access confined or hard-to-reach measurement points, ideal for complex industrial equipment.
- Maintains Performance: Bending does not compromise the thermocouple's performance or structural integrity, ensuring reliable measurements in non-linear installation paths.
2. Wide Temperature Range & Stability
- Continuous Operation: Up to 1100℃, short-term up to 1200℃, suitable for a broad range of industrial temperature monitoring applications.
- Thermoelectric Stability: Stable EMF output with minimal drift under long-term use, ensuring reliable and consistent measurement data.
3. High Precision & Accuracy
- Class 1 Accuracy: Thermoelectric potential error ≤±1.5℃ (0–400℃) / ±0.4% t (400–1100℃), meeting the precision requirements for industrial process control.
- Fast Thermal Response: Compact sheath design provides a thermal response time (τ₅₀) ≤2s in air at 800℃, ideal for dynamic temperature monitoring.
4. Rugged Construction & Environmental Resistance
- 304 Stainless Steel Sheath: Resists corrosion, abrasion, and mechanical impact, extending service life in harsh industrial environments (e.g., petrochemical, marine).
- IP65 Connection Head: Blue cast aluminum head with IP65 protection, preventing ingress of dust and water, suitable for outdoor and wet industrial settings.
5. Versatile Processability
- Flexible Termination: Connection head accommodates standard terminal blocks for easy wiring and maintenance.
- Customizable Options: Supports various sheath lengths, diameters, and bend angles to meet specific application needs.
Technical Specifications
| Attribute |
Value (Typical) |
| Thermocouple Type |
Type K (Chromel/Alumel) |
| Sheath Material |
304 Stainless Steel (bendable) |
| Sheath Diameter |
6mm (customizable: 3–12mm) |
| Sheath Length |
Customizable (e.g., 150mm, 300mm, 500mm) |
| Bend Angle |
Customizable (e.g., 90°, 45°) |
| Connection Head |
Blue Cast Aluminum (IP65) |
| Thermocouple Wire Diameter |
0.5mm (customizable: 0.3–1.0mm) |
| Continuous Operating Temperature |
-40℃ ~ 1100℃ |
| Short-term Temperature |
Up to 1200℃ |
| Accuracy Class |
Class 1 (IEC 60584-2) |
| Thermoelectric Potential Error |
±1.5℃ (0–400℃); ±0.4% t (400–1100℃) |
| Thermal Response Time (τ₅₀) |
≤2s (in air at 800℃) |
| Insulation Resistance (25℃) |
≥100 MΩ·km |
| Protection Class |
IP65 (connection head) |
Product Specifications
| Item |
Specification |
| Supply Form |
Single probe (pre-assembled); bulk packaging (10/50/100 pcs/carton) |
| Junction Type |
Grounded (fast response) |
| Mounting |
Threaded (e.g., M20×1.5) or flange mount (customizable) |
| Packaging |
Anti-static bag + foam insert + carton (prevents damage during shipping) |
| Customization |
Sheath diameter (3–12mm); sheath length (50–2000mm); bend angle; thermocouple wire diameter (0.3–1.0mm); grounded/ungrounded junction; mounting type (threaded/flange) |
| Processability |
Compatible with standard industrial temperature controllers and data acquisition systems |
Typical Application Scenarios
- Industrial Furnaces & Heat Treatment: Temperature monitoring in confined spaces of steel mills, forging shops, and heat treatment furnaces.
- HVAC & Building Automation: Temperature sensing in boilers, chillers, and ductwork where straight probes cannot be installed.
- Petrochemical & Refining: Process temperature control in reactors, pipelines, and storage tanks with complex geometries.
- Food & Beverage: Temperature control in ovens, sterilizers, and processing equipment with non-linear installation paths.
- Laboratory & R&D: Temperature measurement in experimental setups and equipment with confined or irregularly shaped measurement points.