These introductions refer only to the production line and configuration shown in the main image. Each machine is custom-built. Metalign welcomes your inquiry and provides the right production line—forming metal into profiles aligned to your needs.
1. Production Line Overview
- This production line is designed for manufacturing metal cargo panels and is suitable for clients in the transportation, automotive, and industrial sectors. It offers high efficiency, precision forming, and flexibility for various metal thicknesses and custom profiles.
2. Profile Description
- The product is a metal cargo panel made from high-strength steel, with thicknesses ranging from 1.5 to 3mm. It features a sturdy, formed structure, offering durability and resistance. Common applications include vehicle body panels, truck compartments, and industrial container constructions.
3. Production Process
- Hydraulic Decoiler → Power Rolls → Leveler → 4. Roll Former → Hydraulic Cutter → Out Table
- The production begins with a 7.5T hydraulic decoiler, followed by power rolls that ensure smooth feeding into the inline leveler. The steel is then flattened and passes through a 7-station roll former, where it is shaped. After forming, the panel is cut using a hydraulic cutter, and finally, it is discharged onto out tables for further handling.
4. Technical Parameters
Machine |
Analysis |
Hydraulic Decoiler |
Ensures stable feeding of heavy steel coils, reducing feeding errors. |
Power Rolls |
Provides smooth entry of steel into forming process, improving efficiency. |
Inline Leveler |
Removes material stress, ensuring flatness and uniformity of steel sheets. |
Roll Former |
Allows versatile shaping with 7 forming stations, suitable for diverse profiles. |
Hydraulic Cutter |
Provides high-precision cutting with adjustable shearing force, ensuring exact panel length. |
Out Table |
Efficiently receives finished panels, allowing for easy unloading and packaging. |
5. Key Focus
- Stable, High-capacity Decoiler: The 7.5T hydraulic decoiler handles large steel coils efficiently, ensuring smooth material feeding throughout production.
- Precision Roll Forming: The 7-station roll former ensures consistent shape and profile, delivering high-quality panels.
- Hydraulic Shearing for Accuracy: The hydraulic cutter provides precise cutting, reducing material wastage and ensuring accurate panel lengths.
- High-strength Steel Production: Capable of processing steel thicknesses from 1.5 to 3mm, this line excels in manufacturing heavy-duty panels for industrial use.
6. Production Line Components
Machine |
Quantity |
Hydraulic Decoiler |
1 set |
Leveler |
1 set |
Roll Former |
1 set |
Hydraulic Cutter |
1 set |
Out Table |
2 sets |
PLC Cabinet |
1 set |
Hydraulic station |
2 sets |
7. Customization Options
We offer a range of customizations for this production line, tailored to produce metal cargo panels with specific dimensions, profiles, and material thicknesses. Key options include:
- Specialized Shearing: Adjust the hydraulic cutter for custom lengths and tolerance levels.
-
Thickness Adaptation: Configure the machine to handle a wider range of steel thicknesses, from 1.5mm to 3mm or beyond.
-
Coil Handling: Integrate automatic coil loading/unloading systems for enhanced efficiency.