These introductions refer only to the production line and configuration shown in the main image. Each machine is custom-built. Metalign welcomes your inquiry and provides the right production line—forming metal into profiles aligned to your needs.
1. Production Line Overview
- The production line is designed for manufacturing stainless steel frames for heavy-duty applications like train support structures. With advanced forming and punching technologies, it caters to industries requiring high precision, strength, and durability, such as the railway and transport sectors.
2. Profile Description
- This production line forms 4mm thick stainless steel train frame supports, with a multi-bend design and high precision. It is designed for heavy-duty applications in the railway and transport industries, ensuring optimal strength and durability for demanding environments.
3. Production Process
- 3T Hydraulic Decoiler → Guide → Leveling → Hydraulic Pre-punching → Roll Former → Hydraulic Cutter → Out Table
- The steel coil is unwound by the hydraulic decoiler, guided, and leveled. Pre-punching ensures holes are accurately positioned before the material enters the roll former. The roll former shapes the material through 19 stations, and hydraulic cutting precisely trims it to length, with the final product placed on the out table.
4. Technical Parameters
Machine |
Analysis |
Hydraulic Decoiler |
Unwinds and feeds the steel coil with controlled tension to prevent damage. |
Guide |
Ensures precise alignment of the coil for accurate forming and punching. |
Main Leveling |
Eliminates coil stresses to ensure flat, even material for consistent forming. |
Hydraulic Pre-punching |
Pre-punches holes before forming to ensure accurate positioning in final product. |
Roll Former (19 Stations) |
Forms the steel with 19 stations for precise multi-bend shaping of the frame. |
Hydraulic Cutter |
Cuts the formed frame to the desired length with high precision. |
Out Table |
Collects and organizes the finished product for easy handling and further processing. |
5. Key Focus
- Precision Forming for Heavy-duty Applications: This line excels in forming precise train frame supports from 4mm thick stainless steel.
- Advanced Hydraulic Punching: Ensures high accuracy in hole positioning before forming.
- High Efficiency: Designed for high-speed production while maintaining exceptional quality, reducing overall production time.
6. Production Line Components
Machine Name |
Quantity |
Hydraulic Decoiler |
1 set |
Leveler |
1 set |
Hydraulic punching |
1 set |
Roll Former |
1 set |
Hydraulic Cutter |
1 set |
Out Table |
2 sets |
PLC Cabinet |
1 set |
Hydraulic Station |
2 sets |
7. Customization Options
- The production line can be tailored to manufacture train frame supports with specific bending angles, hole positions, and lengths. With adjustable settings for the roll forming stations and hydraulic punching, this line can produce a variety of frame designs tailored to meet unique customer specifications in the railway and heavy-duty structural industries.