These introductions refer only to the production line and configuration shown in the main image. Each machine is custom-built. Metalign welcomes your inquiry and provides the right production line—forming metal into profiles aligned to your needs.
1. Production Line Overview
- This production line is ideal for manufacturers of stainless steel train frame brackets. Designed for high-precision bending and punching, it delivers durable and accurate components. The line's adaptability to 4mm stainless steel ensures it is suited for heavy-duty structural applications in industries requiring strength and precision.
2. Profile Description
- The 4mm stainless steel train frame bracket is a high-strength, multi-bend component used for structural support. Its precise forming and punching allow it to be used in transportation and industrial applications, providing durable, load-bearing solutions in heavy-duty environments.
3. Production Process
- 3T Decoiler → Guide → Leveling → Hydraulic Punching → Roll Former → Hydraulic Cutter → Out Table
- The production process begins with the Decoiler feeding the material. The steel is leveled and pre-punched using the hydraulic punch. After leveling and punching, the material passes through the 16-station roll former for precision bending. Finally, it is cut to length by the hydraulic cutter and placed on the out tables for collection.
4. Technical Parameters
| Machine |
Analysis |
| Decoiler |
Unwinds the stainless steel, preparing it for the next step; ensures smooth material feeding, especially for 4mm stainless steel. |
| Guide |
Ensures accurate alignment of the material before it enters the leveling machine, crucial for high-precision forming. |
| Main Leveling |
Eliminates any material stress or warping, ensuring flatness and evenness, crucial for maintaining the integrity of 4mm stainless steel. |
| Hydraulic Punching |
Punches precise holes for further processing, enabling accurate placement of holes within the bracket profile. |
| Roll Former |
Forms the bracket with 16 bending stations for perfect multi-bend accuracy, essential for creating complex train frame profiles. |
| Hydraulic Cutter |
Provides precise, clean cuts at the correct length after forming, necessary for consistency in final product dimensions. |
| Out Table |
Collects the finished parts efficiently, ensuring smooth transition from production to storage or further processing. |
| PLC Cabinet |
Controls the entire production line with precise automation for consistent results across multiple cycles. |
| Hydraulic Station |
Powers the hydraulic punch and cutter, ensuring reliable force application, essential for working with high-strength materials like stainless steel. |
5. Key Focus
- Precision and Efficiency: This production line delivers high-precision bending and punching for 4mm stainless steel.
- Durability in Heavy-Duty Applications: Specifically designed for structural applications in demanding environments like train frame production.
- Versatility for Multi-Bend Profiles: Capable of producing complex profiles with up to 5 bends, ensuring versatility in various industrial applications.
6. Production Line Components
| Machine Name |
Quantity |
| Decoiler |
1 set |
| Leveler |
1 set |
| Hydraulic Punching |
1 set |
| Roll Former |
1 set |
| Hydraulic Cutter |
1 set |
| Out Table |
2 sets |
| PLC Cabinet |
1 set |
| Hydraulic Station |
1 set |
7. Customization Options
- This roll forming line is highly customizable to produce different variations of the 4mm stainless steel train frame brackets. Adjustments can be made to the roll forming stations to accommodate specific bracket dimensions or additional features, such as different hole configurations or bending angles. Custom tooling can be designed for unique bracket profiles, ensuring that the production line meets the exact requirements of the customer.