Roll Forming Machine for Metal Grape Vine Support Profiles with Hydraulic Punching and Cooling System

These introductions refer only to the production line and configuration shown in the main image. Each machine is custom-built. Metalign welcomes your inquiry and provides the right production line—forming metal into profiles aligned to your needs.

1. Production Line Overview

• This roll forming line is designed for producing metal profiles used in agricultural support systems. The key advantages are its versatility, precision in punching, and advanced cooling system, making it ideal for customers in the agriculture and construction sectors requiring high-quality, durable trellis components.

2. Profile Description

• The metal profile produced by this line is U-shaped, typically made from galvanized steel with a thickness range of 1.5-2.5mm. It features punched hooks on both sides for attaching wire, serving as support in agricultural applications such as grapevine trellises. The profiles are designed for strength, durability, and easy installation.

3. Production Process

• Decoiler → Limiter → Servo Feeder → Hydraulic Punch → Limiter → Guide → Roll Former → Flying Cutter → Out Table
• The process starts with uncoiling the steel using a decoiler, followed by precise feeding and hydraulic punching to create holes for wire attachment. The guide ensures smooth transition to the roll former, which shapes the U-profile. The flying cutter then precisely cuts the profiles to length, with cooling applied during the rolling process.

4. Technical Parameters

5. Key Focus

• Precision and Efficiency: The line provides high precision in punching and forming, ensuring that each profile is exactly as required.
• Hydraulic Punching: The independent hydraulic punching station enables accurate hole formation without impacting the forming process.
• Advanced Cooling System: Integrated cooling prevents overheating of the rollers, enhancing the longevity and reliability of the equipment.
• Flying Cutter for Continuous Production: The flying cutter allows for high-speed cutting, enhancing production efficiency.

6. Production Line Components

7. Customization Options

• This production line is tailored for manufacturing U-shaped metal profiles used for grapevine support systems. Customization options include varying the profile thickness (1.5-2.5mm), adjusting the punching design (for different wire attachment methods), and altering the profile length to meet specific customer requirements. Additionally, modifications can be made to accommodate different steel grades and surface finishes, such as galvanized or coated options.