Trench Drain Panel Roll Forming Machine with Servo Feeding, Hydraulic Punching, and Precise Hydraulic Cutting
These introductions refer only to the production line and configuration shown in the main image. Each machine is custom-built. Metalign welcomes your inquiry and provides the right production line—forming metal into profiles aligned to your needs.
1. Production Line Overview
- This production line is designed for manufacturers in the automotive, construction, and industrial sectors, offering high precision in producing metal box panels. The line’s servo feeding and hydraulic punching systems ensure superior accuracy and efficiency, making it ideal for high-volume production and tailored customer needs.
2. Profile Description
- This metal box panel is made from cold-rolled steel, with a thickness ranging from 0.8 to 2.5mm. Its structure is formed using a 23-station roll forming machine, ensuring consistent quality and precise shaping. It is used in various applications such as automotive enclosures and industrial panels.
3. Production Process
- 3T Manual Decoiler - Servo Feeder - Punching Machine - Roll Former - Hydraulic Cutter
- The process begins with steel coil unwinding by the manual decoiler. The servo feeder controls the precise feeding of the material into the punching machine, where pre-cut notches are created to facilitate the forming process. The material is then shaped into a box panel in the roll former, followed by precise cutting using a hydraulic cutter.
4. Technical Parameters
Machine |
Analysis |
Manual Decoiler |
Unwinds the steel coil, providing stable material feed for subsequent processes. |
Servo Feeder |
Ensures precise feeding of steel to maintain uniformity and prevent material wastage. |
Punching Machine |
Performs initial hole punching for panel forming, optimizing material use. |
Hydraulic Punching |
Pre-cuts notches to allow for smoother and precise bending during forming. |
Roll Former |
23 stations allow for fine control over panel shape, ensuring consistency in product. |
Hydraulic Cutter |
Cuts the formed panels with high precision at the end of the line, ensuring clean edges. |
PLC Cabinet |
Controls the entire production line, ensuring synchronized operation and safety. |
Hydraulic Station |
Powers the punching and cutting machines, maintaining hydraulic pressure for consistent operation. |
Out Table |
Provides support for finished panels, facilitating easy handling and transportation. |
5. Key Focus
- High Precision Punching and Forming: Ensures smooth, defect-free panels suitable for demanding applications.
- Efficient Servo Feeding: Guarantees accurate material flow, minimizing wastage.
- Reliable Hydraulic Cutting: Delivers clean and precise cuts for a perfect finish.
- Tailored Solutions: Capable of producing customized panel shapes and sizes for specific industrial needs.
- Optimized for Heavy Steel Plates: Designed for processing heavy gauge steel up to 2.5mm thickness.
6. Production Line Components
Machine Name |
Quantity |
Manual Decoiler |
1 set |
Servo Feeder |
1 set |
Punching Machine |
1 set |
Hydraulic Punching |
1 set |
Roll Former |
1 set |
Hydraulic Cutter |
1 set |
PLC Cabinet |
1 set |
Hydraulic Station |
1 set |
Out Table |
2 sets |
7. Customization Options
- This production line can be customized for specific metal box panels, adjusting the thickness, shape, and perforation design according to your needs. Special tooling can be developed for unique panel shapes or specific customer specifications. The line can handle various material thicknesses, making it adaptable for different industrial applications.