Heavy Duty Step Beam Roll Forming Machine With High Productivity And Low Cost

These introductions refer only to the production line and configuration shown in the main image. Each machine is custom-built. Metalign welcomes your inquiry and provides the right production line—forming metal into profiles aligned to your needs.

1. Production Line Overview

• This roll forming line serves clients in the shelving and racking industry, focusing on cost-effective and high-strength step beam production. Ideal for companies needing durable, reliable storage solutions, it enhances efficiency with customizable features and high-quality output.

2. Profile Description

• The Step Beam profile is made from 1.5-2.5mm thick steel, providing robust strength for heavy-duty applications. It features a stepped shape and is commonly used in storage and shelving systems. This profile’s high structural integrity makes it ideal for large-scale industrial racking, offering superior load-bearing capacity and stability.

3. Production Process

• 3T Manual Uncoiler → Leveling → Forming Machine → Flying Spot Welding → Flying Saw Cutting
• This production line efficiently processes heavy-duty step beams. The material passes through a manual uncoiler, followed by leveling to ensure smooth feed. The forming machine shapes the steel, followed by precise flying spot welding and synchronized saw cutting to produce finished beams with smooth edges and high accuracy.

4. Key Focus

• High Productivity: Equipped with flying spot welding and flying saw cutting, enabling continuous production without shutdown, ensuring high efficiency and clean, smooth cut edges.
• Low Cost: Manual adjustment of forming rollers replaces automatic lateral shifting, offering a simple structure and reducing initial investment.
• Stable Structure: Wall-frame chain drive and 26 forming stages ensure precise forming of 1.5-2.5mm thick materials.
• Versatility: Capable of producing step beams of various heights, with excellent adaptability for markets in the Middle East, Latin America, and Southeast Asia.
• Ease of Operation and Maintenance: Compact layout, small footprint, standard configuration, making both operation and maintenance straightforward and cost-effective.

5. Production Line Components

6. Customization Options

• This Step Beam roll forming line can be customized to produce beams in various lengths and thicknesses, tailored to specific customer requirements. It is ideal for manufacturing step beams with 1.5-2.5mm thick steel, ensuring precise dimensions and stable quality. Custom features include adjustable roll settings for varying beam sizes, and clients can request modifications to the welding and cutting processes for specific applications.