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Clean Cut High Speed Rack Z Beam Rack Roll Forming Machine
Clean Cut High Speed Rack Z Beam Rack Roll Forming Machine
Clean Cut High Speed Rack Z Beam Rack Roll Forming Machine
Clean Cut High Speed Rack Z Beam Rack Roll Forming Machine
Clean Cut High Speed Rack Z Beam Rack Roll Forming Machine
Clean Cut High Speed Rack Z Beam Rack Roll Forming Machine
Clean Cut High Speed Rack Z Beam Rack Roll Forming Machine
Clean Cut High Speed Rack Z Beam Rack Roll Forming Machine
Specifications
Brand Name :
METALIGN
Model Number :
RZB
Certification :
CE,ISO,etc
Place of Origin :
CHINA
MOQ :
1 set
Price :
USD1,000-700,000. Based on customization.
Payment Terms :
L/C,T/T
Supply Ability :
30 sets per month
Delivery Time :
30 days
Packaging Details :
Industrial plastic film wrapping, secured with steel wire.
Product name :
Rack Roll Forming Machine
Key words :
Rack Z beam roll forming machine/form rolling machine
Profile :
Rack Z beam
Application :
Pallet Racking System / Warehouse Storage
Material type :
PPGI/PPGL/GI/GL Steel Coils
Material thickness :
0.8-1.5mm
Forming speed :
15-20m/min
Main motor power :
5.5Kw
Forming stations :
13
Driving system :
Chain
Frame structure :
Double Wall panel
Shaft diameter :
70mm
Machine condition :
Brand new
Shaft material :
#45 steel quenched 55-60℃
Roller material :
High grade #45 steel , surface with hard chrome
Display language :
English/Spanish/Russian/French,etc, customizable
Control technique :
PLC+Touch Screen
Delivery time :
30 days
Description

Clean Cut High Speed Rack Z Beam Rack Roll Forming Machine

1. Overview

The Rack Z Beam Roll Forming Machine is designed for manufacturing heavy-duty Z-shaped beams used in warehouse racking systems and industrial storage structures. It processes galvanized or cold-rolled steel coils with a thickness range of 1.5–2.5 mm. The production line includes a hydraulic decoiler, precision leveling, punching, roll forming, and automatic cutting system. Equipped with gearbox drive and hardened rollers, the machine ensures accurate forming, high strength, and smooth surface finish. With PLC control and user-friendly operation, it provides stable performance and consistent quality, making it an ideal solution for racking manufacturers seeking efficient and reliable beam production.


2. Technical Parameters

2.1 Decoiler
Structure Stand-up structure Clean Cut High Speed Rack Z Beam Rack Roll Forming Machine
Working Form Manual, motorized, or hydraulic
Loading Capacity 5T
Coil Width customizable
Inner Diameter Φ450 – Φ550 mm
Out Diameter 1500 mm
Model DC-MU2


2.2 Optional Upgrade: Loading Car
Clean Cut High Speed Rack Z Beam Rack Roll Forming Machine The loading car lifts coils smoothly and positions them accurately on the decoiler, reducing labor, improving safety, and ensuring faster, more stable coil changeovers.


2.3 Guiding Device With Pre-Cut Broaching Shear
Guiding Roller Adujust the coil feeding width Clean Cut High Speed Rack Z Beam Rack Roll Forming Machine
Pre-cut Broaching Shear Cut the steel coil before roll forming
Digital Display See the feeding width directly


2.4 Roll Forming Machine
Working Speed Around 20 m/min Clean Cut High Speed Rack Z Beam Rack Roll Forming Machine
Structure Wall panel type. Optional: Cast-iron stands or guide pillar
Driving System Chain system. Optional: Gearbox
No. of Forming Stations 18 stands
Shaft Diameter 70mm solid shaft
Motor Power 5.5 Kw Clean Cut High Speed Rack Z Beam Rack Roll Forming Machine
Roller Material

45# steel polished and chromed HRC58-62°
Shaft Material High grade 45# steel polished(CNC lathe)
Steel Coil Material PPGI or GI
Steel Coil Thickness 0.25-0.8mm


2.5 Optional Upgrade: Cover
Clean Cut High Speed Rack Z Beam Rack Roll Forming Machine Clean Cut High Speed Rack Z Beam Rack Roll Forming Machine Clean Cut High Speed Rack Z Beam Rack Roll Forming Machine
Mounted On The Inside: No Cover Required Solid Cover For Chain Mesh Safety Cover


2.6 Cutter
Common Power Type Hydraulic. Optional: motor type. Clean Cut High Speed Rack Z Beam Rack Roll Forming Machine
Hydraulic Power

4-5.5Kw, customizable
Blade Material

Cr12 Mov
Hardness

With quenched treatment HRC 58 – 62°



2.7 PLC Control Cabinet
PLC Brand Delta, customizable Power Supply 380v, 50HZ, 3Phase (It depends on customer requirement)
Encoder Brand Omron, customizable Language Chinese + English, Spanish, French, Russian, etc
Touch Screen MCGS, customizable Operation type Manual /auto two-type switch
Hanging Arm Type Saving Space Standing Type greater component integration and flexible positioning

Clean Cut High Speed Rack Z Beam Rack Roll Forming Machine

Hanging-Arm Control Box

Clean Cut High Speed Rack Z Beam Rack Roll Forming Machine

Standing Control Box


2.8 Hydraulic Power Unit (HPU)

Motor Power

 5.5Kw Clean Cut High Speed Rack Z Beam Rack Roll Forming Machine
Oil Required

N32 or N46 hydraulic oil is available

Design

The hydraulic station has a fan cooling system
Optional

It can be installed on or inside the roll former to save space



2.9 Analysis
Decoiler Holds steel coil for continuous feeding
Ensures smooth unwinding to prevent material tension
Roll former (C1) Shapes first half of C profile with precision
Stable forming due to dual wall-plate design
Shapes second C profile, adjustable for height
Chain-driven system for easy maintenance
Hydraulic cutter Cuts profiles to length with high accuracy
Clean edges suitable for lock seam joining
Lock seam machine Joins two C profiles into closed box beam
Provides torsion resistance and beam rigidity
Run-out Table Facilitates smooth product exit and temporary storage
Designed for integration with auto stacking systems


3. Production Line Components

Component Quantity
Hydraulic Decoiler 1 set
Roll Former 1 set
Seaming Machine 1 set
Hydraulic Cutter 1 set
Out Table 2 sets
PLC Cabinet 1 set
Hydraulic Station 1 set


4. Customization Options

This production line can be customized for different box beam sizes, including variable heights and widths. Options include automatic punching units for step beams, servo flying shear for high-speed cutting, quick-change cassette system for profile adjustments, and upgraded hydraulic lock seam systems for heavy load requirements.

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Clean Cut High Speed Rack Z Beam Rack Roll Forming Machine

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Product Detail
Brand Name :
METALIGN
Model Number :
RZB
Certification :
CE,ISO,etc
Place of Origin :
CHINA
MOQ :
1 set
Price :
USD1,000-700,000. Based on customization.
Contact Supplier
video
Clean Cut High Speed Rack Z Beam Rack Roll Forming Machine
Clean Cut High Speed Rack Z Beam Rack Roll Forming Machine
Clean Cut High Speed Rack Z Beam Rack Roll Forming Machine
Clean Cut High Speed Rack Z Beam Rack Roll Forming Machine

Cangzhou Metalign Machinery Co., Ltd.

Verified Supplier
1 Years
hebei, cangzhou
Since 2010
Business Type :
Manufacturer, Exporter
Main Products :
Roofing Roll Forming Machine, Floor Deck Roll Forming Machine, Purlin Roll Forming Machine
Total Annual :
15,000,000-18,000,000
Employee Number :
80~100
Certification Level :
Verified Supplier
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