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High Efficiency Rack Roll Forming Machine with 18 Forming Stations and 5.5Kw Motor Power
High Efficiency Rack Roll Forming Machine with 18 Forming Stations and 5.5Kw Motor Power
High Efficiency Rack Roll Forming Machine with 18 Forming Stations and 5.5Kw Motor Power
High Efficiency Rack Roll Forming Machine with 18 Forming Stations and 5.5Kw Motor Power
Specifications
Brand Name :
METALIGN
Model Number :
RT
Certification :
CE,ISO,etc
Place of Origin :
CHINA
MOQ :
1 set
Price :
USD1,000-700,000. Based on customization.
Payment Terms :
L/C,T/T
Supply Ability :
30 sets per month
Delivery Time :
30 days
Packaging Details :
Industrial plastic film wrapping, secured with steel wire.
Product name :
High Efficiency C Channel Bracing Cold Roll Forming Line
Key words :
metal roof tile roll forming machine/traditional roof tile production line
Profile :
Roof Tile
Application :
Residential Roofing / Commercial Roofing / Industrial Roofing
Material type :
PPGI/PPGL/GI/GL Steel Coils
Material thickness :
0.3-0.8mm
Forming speed :
15-20m/min
Main motor power :
5.5Kw
Forming stations :
18
Driving system :
Chain
Frame structure :
Wall panel
Shaft diameter :
70mm
Machine condition :
Brand new
Shaft material :
#45 steel quenched 55-60℃
Roller material :
High grade #45 steel , surface with hard chrome
Display language :
English/Spanish/Russian/French,etc, customizable
Control technique :
PLC+Touch Screen
Delivery time :
30 days
Description

High Efficiency Rack Roll Forming Machine with 18 Forming Stations and 5.5Kw Motor Power

1. Overview


1.1 Production Line

This roll forming production line serves industrial storage manufacturers, offering high-speed, precise, and integrated bracing profile fabrication, improving installation efficiency, reducing labor, and ensuring consistent quality for modular shelving and warehouse rack systems.


1.2 Profile
The rack cross bracing profile is made of cold-rolled steel, 1.5–2.5mm thick, C-shaped, with integrated punched holes. It provides structural reinforcement for rack uprights, ensures accurate installation, and suits warehouses, industrial shelving, and modular storage systems.
Material: Galvanized Steel / PPGI / Aluminum Thickness: 1.5-2.5mm
Yield strength: 200 - 350 Mpa Tensil stress: 200 -350 Mpa


1.3 Production Process

Flow Chart:

Hydraulic Decoiler → Entry Guide → Roll Former → Hydraulic Punch → Hydraulic Cutter → Out Table

Process:

Steel coils are decoiled and guided precisely into a chain-driven roll former with safety cover, shaping the metal into traditional roof tile profiles. Hydraulic punching creates drainage and decorative holes, followed by hydraulic cutting to precise lengths, ensuring quality and efficiency.


1.4 Key Focus

Key focus includes robust chain-driven roll former with protective chain cover for enhanced safety, precise hydraulic punching for functional perforations, and accurate hydraulic cutting for clean edges. The line integrates an efficient 7T decoiler and automated stacking, boosting productivity while maintaining high product quality and operator safety.


2. Technical Parameters

2.1 Decoiler
Structure Stand-up structure High Efficiency Rack Roll Forming Machine with 18 Forming Stations and 5.5Kw Motor Power
Working Form Manual, motorized, or hydraulic
Loading Capacity 5T
Coil Width customizable
Inner Diameter Φ450 – Φ550 mm
Out Diameter 1500 mm
Model DC-MU2


2.2 Optional Upgrade: Loading Car
High Efficiency Rack Roll Forming Machine with 18 Forming Stations and 5.5Kw Motor Power The loading car lifts coils smoothly and positions them accurately on the decoiler, reducing labor, improving safety, and ensuring faster, more stable coil changeovers.


2.3 Guiding Device With Pre-Cut Broaching Shear
Guiding Roller Adujust the coil feeding width High Efficiency Rack Roll Forming Machine with 18 Forming Stations and 5.5Kw Motor Power
Pre-cut Broaching Shear Cut the steel coil before roll forming
Digital Display See the feeding width directly


2.4 Roll Forming Machine
Working Speed Around 20 m/min High Efficiency Rack Roll Forming Machine with 18 Forming Stations and 5.5Kw Motor Power
Structure Wall panel type. Optional: Cast-iron stands or guide pillar
Driving System Chain system. Optional: Gearbox
No. of Forming Stations 18 stands
Shaft Diameter 70mm solid shaft
Motor Power 5.5 Kw High Efficiency Rack Roll Forming Machine with 18 Forming Stations and 5.5Kw Motor Power
Roller Material

45# steel polished and chromed HRC58-62°
Shaft Material High grade 45# steel polished(CNC lathe)
Steel Coil Material PPGI or GI
Steel Coil Thickness 0.25-0.8mm


2.5 Optional Upgrade: Cover
High Efficiency Rack Roll Forming Machine with 18 Forming Stations and 5.5Kw Motor Power High Efficiency Rack Roll Forming Machine with 18 Forming Stations and 5.5Kw Motor Power High Efficiency Rack Roll Forming Machine with 18 Forming Stations and 5.5Kw Motor Power
Mounted On The Inside: No Cover Required Solid Cover For Chain Mesh Safety Cover


2.6 Cutter
Common Power Type Hydraulic. Optional: motor type. High Efficiency Rack Roll Forming Machine with 18 Forming Stations and 5.5Kw Motor Power
Hydraulic Power

4-5.5Kw, customizable
Blade Material

Cr12 Mov
Hardness

With quenched treatment HRC 58 – 62°



2.7 PLC Control Cabinet
PLC Brand Delta, customizable Power Supply 380v, 50HZ, 3Phase (It depends on customer requirement)
Encoder Brand Omron, customizable Language Chinese + English, Spanish, French, Russian, etc
Touch Screen MCGS, customizable Operation type Manual /auto two-type switch
Hanging Arm Type Saving Space Standing Type greater component integration and flexible positioning

High Efficiency Rack Roll Forming Machine with 18 Forming Stations and 5.5Kw Motor Power

Hanging-Arm Control Box

High Efficiency Rack Roll Forming Machine with 18 Forming Stations and 5.5Kw Motor Power

Standing Control Box


2.8 Hydraulic Power Unit (HPU)

Motor Power

 5.5Kw High Efficiency Rack Roll Forming Machine with 18 Forming Stations and 5.5Kw Motor Power
Oil Required

N32 or N46 hydraulic oil is available

Design

The hydraulic station has a fan cooling system
Optional

It can be installed on or inside the roll former to save space



2.9 Analysis
Hydraulic Decoiler Supports medium thickness steel coils up to 7 tons
Hydraulic tension control ensures smooth material feeding
Guiding Device Precisely aligns steel strip for accurate forming
Adjustable to accommodate different coil widths
Roll Former Chain-driven for durable, stable forming
Chain cover protects operators and prolongs chain life
Hydraulic Punching Custom molds for precise perforations
Hydraulic pressure offers consistent punching quality
Hydraulic Cutter Provides clean, accurate cuts to length
Hydraulic system reduces noise and vibration
Run-out Table Facilitates smooth product exit and temporary storage
Designed for integration with auto stacking systems


3. Production Line Components

Component Quantity
Hydraulic Decoiler 1 set
Roll Former 1 set
Hydraulic Cutter 1 set
Out Table 2 sets
PLC Cabinet 1 set
Hydraulic Station 1 set


4. Customization Options

We offer tailored configurations for this traditional roof tile profile line, including adjustable hydraulic punch molds for varied hole patterns, customizable roll former tooling for different tile shapes, and flexible stacking solutions to match production speed and space requirements, ensuring optimal performance for your specific roofing product needs.

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High Efficiency Rack Roll Forming Machine with 18 Forming Stations and 5.5Kw Motor Power

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Product Detail
Brand Name :
METALIGN
Model Number :
RT
Certification :
CE,ISO,etc
Place of Origin :
CHINA
MOQ :
1 set
Price :
USD1,000-700,000. Based on customization.
Contact Supplier
video
High Efficiency Rack Roll Forming Machine with 18 Forming Stations and 5.5Kw Motor Power
High Efficiency Rack Roll Forming Machine with 18 Forming Stations and 5.5Kw Motor Power

Cangzhou Metalign Machinery Co., Ltd.

Verified Supplier
1 Years
hebei, cangzhou
Since 2010
Business Type :
Manufacturer, Exporter
Main Products :
Roofing Roll Forming Machine, Floor Deck Roll Forming Machine, Purlin Roll Forming Machine
Total Annual :
15,000,000-18,000,000
Employee Number :
80~100
Certification Level :
Verified Supplier
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