Customizable Box Beam Roll Forming Line With Dual-Sided Horizontal Movement And High-Speed Punching

These introductions refer only to the production line and configuration shown in the main image. Each machine is custom-built. Metalign welcomes your inquiry and provides the right production line—forming metal into profiles aligned to your needs.

1. Production Line Overview

• This heavy-duty box beam forming line is designed for manufacturers in the construction and racking industry. It offers high precision and speed, capable of producing box beams with advanced seaming technology, making it ideal for heavy-load applications.

2. Profile Description

• Made from high-strength steel (Q235/Q345), this box beam has a thickness range of 1.5-2.5mm. It features seaming C-shaped profiles, providing strength and stability. Widely used in heavy-duty applications like racking systems, storage, and construction frameworks.

3. Production Process

• 3T Hydraulic Uncoiler - Leveler - Powered Roller - Hydraulic Punching - Forming Machine - Hydraulic Cut - Transport Platform - Seaming Machine - Final Product Outfeed

• The process begins with a hydraulic uncoiler and straightening machine to prepare the steel. The powered rollers guide and ensure stable feeding into the hydraulic punching station. After punching, the material is formed, cut, and seamed into box beams, ready for transport and final output.

4. Key Focus

• Flexible Size Switching for Quick Order Adaptation

The forming and seaming machines feature dual-sided automatic horizontal movement, enabling the production of Box Beams with varying widths and heights. This design offers high flexibility, allowing for fast order changes without major structural adjustments, ensuring quick market responsiveness.

• seaming Instead of Welding for Cost Savings

Eliminating the need for manual welding or riveting, the integrated seaming system forms strong structural profiles. This not only improves production efficiency but also reduces labor costs and minimizes post-processing risks.

• Flexible Punching System for Complex Market Demands

The six-station punching system with lateral movement supports custom hole placements, slots, hooks, and more. This flexibility meets the diverse needs of the European and American markets, including DIY shelving hooks and assembly requirements, providing high added value.

• Clear Production Logic with High Automation

From feeding and forming to combination and seaming, the entire process is automated with minimal manual intervention, making it ideal for large-scale, batch production projects.

• Targeting the Mid-High-End Heavy-Duty Storage Market

The finished Box Beam structures offer high strength and ease of installation, making them suitable for heavy-duty racking systems, logistics storage, and industrial manufacturing. The market demand is stable, with significant profit potential.

5. Production Line Components

6. Customization Options

• This line is capable of customizing the box beam's width and height based on customer requirements. The seaming C-steel profiles allow for precise adjustments, and the hydraulic punching station can be tailored for specific hole patterns. The line also accommodates different thicknesses ranging from 1.5mm to 2.5mm, ensuring flexibility for various heavy-duty applications. Customization options extend to the forming machine, enabling production of box beams suited to specific project needs.