Heavy-Duty Shelf Panel Roll Forming Line For Double-Fold Panels With Consistent Output And Automated Bending System
These introductions refer only to the production line and configuration shown in the main image. Each machine is custom-built. Metalign welcomes your inquiry and provides the right production line—forming metal into profiles aligned to your needs.
1. Production Line Overview
- This production line caters to clients in the shelving and racking industries. It offers flexible production of customized shelf panels with high precision. The line is ideal for high-load applications and ensures optimal strength and reliability in shelving systems across various sectors.
2. Profile Description
- This profile is made from galvanized steel with a thickness of 1.2-1.8mm. It features a double-fold structure for enhanced load-bearing capacity and durability. Typically used in heavy-duty shelving applications, it provides robust support for storage and racking systems in warehouses and industrial environments.
3. Production Process
- 5T Decoiler&Leveling → Servo Feeding → Hydraulic Punching → Hydraulic Pre-Cutting → Guidance → Forming Machine → Electric Conveying Table → Hydraulic Bending → Automatic Stacking
- This production line processes galvanized steel coils, feeding them with precision through a servo system. After punching and pre-cutting, the sheet enters the forming machine for single-sheet processing, followed by hydraulic bending to create double-fold shelf panels. The process is fully automated, ensuring high efficiency and accuracy.
4. Key Focus
- One production line covers all depth, length, and structural variations of heavy-duty shelf panels.
Manufacturers do not need to invest in separate lines for each specification, saving significant equipment investment costs.
- Fully automated bending system, truly freeing labor and enhancing consistency.
No longer relying on manual bending or rib pressing, ensuring consistent and stable batch production.
- Highly flexible, offering greater order responsiveness.
Easily adapting to the growing trend of "non-standard customization" for shelf panels, providing opportunities for premium pricing and more order potential.
- Mature structure with complete equipment support.
All modules are based on engineers' practical experience, and the system is not a conceptual assembly but a real-world solution designed specifically for heavy-duty shelf panels.
5. Production Line Components
Component |
Quantity |
Decoiler with leveler |
1 set |
Servo feeder |
1 set |
Punch press |
1 set |
Roll former |
1 set |
Hydraulic cut |
1 set |
PLC cabinet |
1 set |
Cooling system |
1 set |
Hydraulic station |
2 sets |
Transport table |
1 set |
Container size for reference:2*40GP+1*20GP |
6. Customization Options
- This production line can be customized for different depths and widths of double-fold shelf panels. It accommodates varying steel thicknesses (1.2-1.8mm) and can produce panels with unique pre-punched holes or specific bends, making it suitable for tailored shelving solutions in industrial storage or retail applications.