| Base Material | Material | H62 Brass (CuZn38) - UNS C28000 / CW508L |
| | Composition | Approximately 60.5% Copper, 39.5% Zinc (Lead-Free). |
| | Key Properties | Excellent machinability, good strength & ductility, corrosion resistant, good electrical/thermal conductor. |
| Component Features | Primary Function | Custom connector bodies, fittings, knobs, sleeves, and interface components. |
| | Knurling | Type: Diamond pattern (standard), Straight pattern. Pitch (TPI): Customizable (e.g., 20, 25, 30 teeth per inch). Depth/Coarseness: Medium standard. Can be specified. |
| | Slotting | Type: Through slot, blind slot, cross slot, T-slot. Width: As per drawing, minimum practical ~ 0.8 mm. Purpose: For locking, wrenching, assembly, or wiring. |
| Dimensions & Tolerances | Size Range | Diameter: Up to Ø80 mm. Length/Height: Up to 100 mm (subject to aspect ratio). |
| | Standard Machining Tolerance | ±0.02 mm (±0.0008") on critical linear dimensions. |
| | Geometric Tolerances | Concentricity/Runout: < 0.03 mm TIR. Perpendicularity: < 0.02 mm. |
| | Slot Position & Width Tolerance | ±0.015 mm. |
| Manufacturing | Primary Process | 3+2 Axis & 5-Axis CNC Milling. |
| | Secondary Process | CNC Turning (for initial rounding), Drilling, Tapping, Knurling, Deburring. |
| | Fixturing | Custom fixtures may be used for complex parts or batch production to ensure accuracy. |
| Surface Finish & Treatment | As-Machined Finish | Smooth finish with visible but fine tool marks. All sharp edges broken. |
| | Standard Finishes | Natural (mill finish), Polished (mirror/satin), Brushed, Bead Blasted (matte). |
| | Protective/Decorative Coatings | Clear Lacquer (anti-tarnish), Nickel Plating (silver appearance, harder surface), Gold Plating (excellent conductivity/corrosion resistance). |
| Quality Assurance | Inspection | 100% dimensional check using CMM, micrometers, and optical comparators. Visual inspection for knurl consistency and surface defects. |
| | Material Certification | Material test certificate (Mill Certificate) confirming H62 composition provided. |
| | Packaging | Individually wrapped or compartmentalized to prevent scratching and oxidation during transit. |