1. Product Introduction

The SLW‑58A Full CNC Gabion Mesh Production Line supports two production routes: gabion boxes and slope‑protection mesh rolls. Centered on SLW‑54C CNC weaving main unit with intelligent CNC weaving control system, the complete line integrates wire feeding, tension adjustment, mesh weaving and full post‑processing procedures to form a highly‑integrated intelligent manufacturing system for hexagonal gabion mesh.

Manufactured by Anping Weaver Wire Mesh Equipment Manufacturing Co., LTD rooted in Anping, Hebei‑the world‑famous wire‑mesh capital. With over 40‑year machinery‑manufacturing experience and automotive‑grade quality‑management philosophy, we realize precision manufacturing with engineering standards, deliver customized equipment according to client requirements and supply reliable automated production solutions for global wire‑mesh industry. The equipment serves manufacturers producing gabion mesh for hydraulic engineering, transportation engineering, municipal landscape and ecological‑restoration projects. Modular design enables coordinated operation among all units, realizing continuous automatic production from raw wire input to finished gabion rolls & semi‑finished gabion boxes with minimum manual intervention.

2. Core Unit: SLW‑58A 5‑Axis Linkage Gabion Mesh Weaving Machine

The SLW‑58A 5‑axis linkage gabion mesh weaving machine acts as the core of the whole production line. It adopts 5 sets of servo motors, XINJE PLC & HMI touch screen. Self‑developed control software supports function customization, multi‑language UI, production report statistics and line interlock setting. Automatic lubrication system and take‑up shaft are standard configuration for long‑time non‑stop operation.

Adjustable mesh size: 60×80mm, 80×100mm, 100×120mm. Max netting width:5.4m, 5.7m, custom sizes available. Twist length:40‑70mm set via HMI touch screen. Supports triple‑twist, five‑twist, long‑twist and short‑twist modes. Max GI wire diameter:4mm. Overall dimension:9.8m×1.32m×3.46m, weight:19.5T, voltage:380V. Max output reaches over 1000 ㎡ per hour, producing high‑quality hexagonal gabion blanks for subsequent selvedging, cutting and winding processes.

3. Supporting Equipment List

Seven supporting units compose the complete production line. Each unit works independently while cooperating with others. Clients can select modules flexibly according to order requirements to finish tension control, spiral wire making, cutting, winding, selvedging, baling and wire straightening‑cutting work.

1. CNC Five‑Roller Wire Tensioning Unit: 5 pcs 20# steel rollers. Dimension:5800×800×600mm, weight:200kg. Wire tension:350‑500N. Stabilize incoming‑wire tension to guarantee flat mesh surface and avoid uneven mesh.
2. CNC Spiral Wire Forming Machine: 6 spiral bars, speed:300r/min, spiral bar diameter 20/25mm. Servo+PLC control. Dimension:2245×928×1662mm. High‑speed forming of gabion spiral binding wire with uniform specifications.
3. CNC Gabion Mesh Cutting Machine: Working width 4000mm, motor power 5.5kW. Dimension:4487×2142×1565mm, weight 2.1T. Cut woven mesh into fixed‑length sheets for gabion boxes and mesh rolls.
4. CNC Gabion Mesh Compact Roll Winding Machine: Max roll width 5.4m, rolling width range 0.3‑5.4m, rolling speed 30rpm, roller diameter 102mm. Dimension:7238×1685×2124mm, weight 2.5T. Compact wide gabion mesh rolls for easy storage and transportation.
5. CNC Gabion Mesh Selvedging Machine: Max edge width 4m, fits mesh size 60×80 / 80×100 /100×120mm, wire diameter ≤3.5mm. PLC+HMI control, supports long‑twist, short‑twist and no‑twist selvedging modes. Reinforce mesh edge to improve structural strength.
6. CNC Hydraulic Gabion Packing Machine: Hydraulic pressure 100T, max baling size 1.5m×3m, power 15kW, weight 6T, 380V power supply. Hydraulically compress finished mesh rolls and sheets to save warehouse space for bulk shipment.
7. CNC Wire Straightening & Cutting Machine: Wire diameter ≤5mm, max cutting length 4m, straightening speed 28m/min, motor power 7.5kW. Dimension:7134×961×1972mm. Produce straight binding wires for gabion assembly.

SUPPORTING EQUIPMENT I

SUPPORTING EQUIPMENT III

4. Core Equipment Advantages

Adopting servo‑PLC integrated control system with touch‑screen HMI supporting Chinese & English interface. Operators set parameters intelligently on screen. Fault alarm & record function is available. Multiple safety protection including emergency stop, overload, electric‑leakage and limit switch guarantee operator and machine safety.

1. High CNC precision & stable product consistency: Servo‑controlled whole process. Stable mesh opening, twist and wire tension, low defective rate in mass‑production.
2. High‑volume productivity: Main weaving machine output over 1000㎡ per hour. Automated line greatly boosts factory capacity to fulfill large engineering orders.
3. Labor‑saving & cost‑reduction: Automatic continuous operation cuts manual workload and lowers comprehensive production cost.
4. Energy‑saving, durable & low operation cost: Premium electrical components and standard automatic‑lubrication. Robust mechanical structure reduces failure rate for long‑term continuous running and less maintenance investment.
5. Flexible customization for multi‑scenarios: Mesh width, mesh opening and twist modes are adjustable. Hardware & software can be customized to produce gabion products for river protection, slope stabilization, road subgrade and ecological landscape projects.

5. Main Application Industries

Finished gabion boxes and slope‑protection mesh rolls produced by this line are widely applied in hydraulic engineering, transportation engineering, municipal & landscape architecture, ecological restoration & environmental protection. Gabion products feature anti‑erosion and water‑permeable performance for riverbank stabilization, slope protection, soil‑erosion control, landscape retaining wall and eco‑grid projects. Packed mesh rolls and boxes are easy to transport and assemble on construction sites.

6. Supply Scope & After‑sales Service

Standard spare‑part kit, operation manual, electrical drawings, maintenance manual and vulnerable‑part list are supplied together with machines. Pre‑shipment factory acceptance test guarantees full‑function performance. 12‑month warranty is provided. 24‑hour technical support and long‑term spare‑parts supply ensure stable production for clients.