OEM ODM Power Engine Wiring Harness for Automotive Vehicles
Product Specifications
| Specification |
Cable Name |
EV Cable |
| Cable Spec |
2C×80mm²+1C×25mm²+2C×4mm²+(3C×0.75mm²)(P2)+(7C×0.75mm²) |
| RoHS Compliant |
Yes |
Cable Components
| Item |
Description |
| A |
2C×80mm² |
| B |
1C×25mm² |
| C |
1C×4mm² |
| D |
(3C×0.75mm²)(P2) |
| E |
(7C×0.75mm²) |
Conductor Specifications
| Component |
Material |
Size |
O.D. (Ref.) |
| A |
Bared copper stranded |
2580/0.20 ±0.008mm |
12.40±0.25mm |
| B |
Bared copper stranded |
798/0.20 ±0.008mm |
7.00±0.20mm |
| C |
Bared copper stranded |
224/0.15±0.008mm +10/1#Tinsel+1000D Kevlar |
2.70±0.15mm |
| D |
Bared copper stranded |
40/0.15±0.008mm+10/0.19mmTinsel+200DKevlar |
1.40±0.10mm |
| E |
Bared copper stranded |
40/0.15±0.008mm+10/0.19mmTinsel+200D Kevlar |
1.40±0.10mm |
Insulation Properties
| Parameter |
Material |
Min. Average Thickness |
Min. Thickness at Any Point |
O.D. |
| All Components |
Thermoplastic (EF2585,85±3A) |
1.60mm - 0.50mm |
1.34mm - 0.35mm |
15.60±0.40mm - 2.50±0.10mm |
Electrical Characteristics
| Parameter |
Value |
| Rated Voltage |
DC 1000V |
| Rated Temperature |
Jacket: -40~90ºC, Insulation: -40~125ºC |
| Max. Conductor Resistance (20ºC) |
A: 0.242Ω/km, B: 0.78Ω/km, C: 4.95Ω/km, D&E: 26Ω/km |
| Insulation Voltage Withstand |
AC 2.5kV/5min, leakage current ≤5mA |
| Completed Cable Voltage Withstand |
AC 3.5kV/15min, leakage current ≤5mA |
| Min. Insulation Resistance (20ºC) |
500MΩ.km |
Physical Properties
| Property |
Value |
| Tensile Strength |
≥20MPa |
| Elongation |
≥300% |
| Min. Bend Radius |
6×OD |
| Abrasion Resistance |
≥2000 times |
Cable Structure Reference
| Type |
Conductor mm² |
Structure |
Conductor Material |
Insulation Material |
Insulation OD (mm) |
20ºC Conductor Resistance (Ω/KM) |
| EV-YJ |
1.5 |
48/0.20 |
Copper |
Silicone |
2.90±0.15 |
≤12.7 |
| EV-YJ |
2.5 |
80/0.20 |
Copper |
Silicone |
3.50±0.15 |
≤7.60 |
| EV-YJ |
4 |
128/0.20 |
Copper |
Silicone |
4.30±0.15 |
≤4.71 |
| EV-YJ |
6 |
196/0.20 |
Copper |
Silicone |
5.10±0.20 |
≤3.14 |
| EV-YJ |
10 |
322/0.20 |
Copper |
Silicone |
6.70±0.20 |
≤1.82 |
Key Features
- Conductor: Flexible bare annealed copper wire
- Insulation: High-quality silicone
- Color options: Black, Orange, Red, Yellow, Blue jacket
- Single & double insulated options available
- SQ MM sizes (European style): 4 sq mm to 240 sq mm
- AWG sizes (North American style): 0AWG-10AWG
- Wide temperature range: -60°C to 200°C
- Low viscosity appearance for easy installation
Quality Certifications
SO9001 and ISO13485, TS16949
CNR - Appliance Wiring Material
Extruded PVC Insulated Single, rated 105ºC, 1000V, Class I, Group A, B, or AB, FT1 and/or FT2
Extruded PVC Non-integral Jacketed Cable, rated 105ºC, 1000V, Class I, Class or Class I/II, Group A, B, or AB, FT1 and/or FT2
Extruded TPU Non-integral Jacketed Cable, rated 80ºC, 300V, Class I, Class or Class I/II, Group A, B, or AB, FT1 and/or FT2
Frequently Asked Questions
Are you a manufacturer or trading company?
We are a professional manufacturer. We can control your order from the first beginning to the last. Welcome to visit us. We'll pick you up in Shenzhen.
How can I get a sample to test your quality?
The samples are free for you. New clients are expected to pay for the courier cost.
What's your Minimum Order Quantity?
Normally 100m. However, the cable is very heavy. You'd better order a suitable quantity to avoid the high freight. Sea transportation is the best option.
Can I get a discount?
It depends on your quantity. We can make a discount and afford the freight. Please kindly contact us.
Does your company accept OEM production?
Yes, we can print your company name, and we even customize the quality card to promote your company.