OEM/ODM Metal Stainless Steel Wear-Resistant High-Resolution Industrial Dials

Dials Overview

Xinhsen specializes in manufacturing precision-etched dials for instrumentation, control systems, and industrial equipment. Our chemical etching process produces burr-free dials with razor-sharp markings that outperform laser engraving or screen printing in longevity and clarity. Ideal for applications requiring precise readability under harsh conditions.

Key Advantages
1.Sub-micron precision - Crisp markings down to 0.01mm line width
2.Material versatility - Stainless steel, aluminum, brass, specialty alloys
3.Wear resistance - Etched markings won't fade or rub off
4.Custom designs - No tooling costs for prototype iterations
5.Multi-layer assemblies - Integrated backlighting windows

Dials Specifications

Design Features

1.Scale Types: Linear, rotary, logarithmic, custom patterns
2.Marking Options:

Etched+filled (permanent contrast)

Through-holes for backlighting

Tactile indicators for blind operation
3.Special Features:

Integrated mounting flanges

Wear-resistant ceramic coatings

QR code/Serial number marking

Performance Data
1.>50,000 cycles abrasion resistance (per ISO 9352)
2.180° viewing angle without glare
3.Withstands 500+ hours salt spray (ASTM B117)

Applications

1.Industrial Controls: Valves, pressure regulators
2.Aerospace: Cockpit instrumentation
3.Medical: Diagnostic equipment dials
4.Transportation: Dashboard controls
5.Energy: Pipeline monitoring gauges

Quality Assurance

1.100% optical inspection (10x magnification)

2.Material traceability (EN 10204 3.1)

3.Contrast ratio testing per ISO 15008

4.RoHS/REACH compliance

Production Capabilities
1.Prototypes: 5 working days
2.Volume production: 500,000+ units/month
3.Panel sizes: Up to 600×1200mm

Why Xinhsen?
1.True digital process - No degradation in marking quality
2.Medical-grade cleanrooms for critical applications
3.In-house tooling - Fast design changes