High Precision Metal Mesh for Smoke Detector with Chemically Etching Service

Features of Metal Mesh for Smoke Detector:
- High Precision: Our chemically etched stainless steel mesh ensures uniform hole size and placement, optimizing performance in smoke detection systems.
- Customizable Thickness: Available in 0.1mm, 0.2mm, and 0.3mm thicknesses to fit various smoke detector models.
- Corrosion Resistance: Crafted from premium stainless steel for excellent rust and corrosion resistance, ensuring durability in tough environments.
- Fine Mesh Pattern: Delivers superior filtration and airflow, crucial for accurate smoke detection.
- Lightweight & Durable: Thin yet strong, providing durability without extra weight for the smoke detector.

Specifications of Etched Metal Mesh for Smoke Detector:
Material: | Stainless Steel, Copper, Aluminum, Titanium, Nickel, as requested. |
Thickness Options: | 0.02-3mm can be customized |
Mesh Aperture Size: | Customizable |
Width: | Customizable |
Length: | Customizable |
Surface Finish: | Smooth, polished, or matte depending on the specific requirements. |
Application: | Smoke detectors, fire alarm systems, and other environmental sensing devices, etc.. |

How to Chemically Etch Metal Mesh for Smoke Detectors:
- Material Cutting: Cut the stainless steel sheet to the required size and thickness (0.1mm, 0.2mm, or 0.3mm).
- Material Cleaning: Clean the surface to remove grease, dust, and oxidation for proper photoresist adhesion.
- Printing: Print the mesh pattern onto the metal using photolithography or digital printing.
- Exposure: Expose the photoresist to UV light, hardening the exposed areas and leaving the unexposed ones soft.
- Developing: Remove the unexposed photoresist, revealing the mesh pattern.
- Etching: Submerge the metal in an etching solution (e.g., ferric chloride) to dissolve the exposed metal and form the mesh.
- Stripping: Remove the remaining photoresist using a chemical stripper.
- Data Inspection: Inspect the etched mesh under a microscope to ensure accuracy.

Advantages of Etched Metal Mesh for Smoke Detectors:
-
Precision Engineering: Chemical etching creates highly accurate, intricate mesh patterns for optimal smoke detection sensitivity.
-
Customization: Offers custom hole sizes, thicknesses, and patterns for tailored smoke detector designs.
-
No Material Distortion: Unlike mechanical methods, chemical etching preserves the material's integrity without distortion.
-
Consistent Quality: Ensures uniformity and consistency, meeting strict performance standards.
-
Cost-Effective for Small Runs: Ideal for small batches or prototypes, as it doesn’t require expensive tooling or molds.
How to Custom Metal Mesh for Smoke Detectors from Us:
-
Consultation & Design: Share your mesh specifications (size, thickness, aperture, material), and we’ll ensure your design needs are met.
-
Prototype Development: We provide a prototype for approval, allowing you to test its fit and performance.
-
Custom Production: Upon approval, we begin mass production, ensuring precision and consistency with advanced etching techniques.
-
Quality Assurance: Each mesh is inspected for hole size, corrosion resistance, and durability to meet quality standards.
-
Flexible Order Quantities: We offer flexible order sizes, whether small or large scale.
-
On-time Delivery: We ensure fast delivery without compromising quality, meeting your schedule.