Flexible Graphite Gasket For Power Generators
Products Description
Flexible graphite materials, including flexible graphite sheets, graphite foil, graphite paper, graphite tape, and graphite strip (paper), are advanced sealing solutions designed for critical power generation applications. These materials are produced through a two - step process: natural graphite flakes undergo chemical exfoliation followed by high - temperature expansion to form worm - like structures with a density of approximately 0.003g/cc. Rolling these structures results in flexible graphite coils that are binder - and filler - free. This composition ensures high purity and exceptional performance characteristics such as corrosion resistance, radioactivity resistance, thermal stability across extreme temperatures, compression resilience, self - lubrication, and impermeability.
-
Thermal Management
- Operates reliably in temperature ranges from cryogenic (-200°C) to superheated steam conditions (+650°C), ensuring consistent sealing in boiler systems and turbine housings.
- Low thermal conductivity prevents heat loss in high - efficiency power plants.
-
Vibration & Pressure Resistance
- Withstands cyclic pressures up to 100 bar and mechanical vibrations in rotating equipment like alternators and gas turbines.
- Compression set resistance maintains gasket integrity under prolonged stress.
-
Electrical Conductivity
- Graphite’s inherent conductivity dissipates static charges in generator components, reducing risk of electrical arcing.
-
Turbine Sealing
- Used in steam, gas, and hydroturbines to prevent leaks in high - velocity fluid paths.
- Composite versions with stainless steel reinforcement provide structural support in high - pressure zones.
-
Heat Exchanger Gaskets
- Seals between tube bundles and headers in condensers and boilers, resisting thermal cycling and chemical attack from cooling water.
-
Generator Housing Seals
- Maintains hermetic seals in hydrogen - cooled generators, preventing gas leakage and ensuring electromagnetic compatibility.
- Sizes:
- Coils: Widths of 1000mm/1500mm, lengths of 30m/50m/80m.
- Plates: 1000mm x 1500mm, thicknesses from 0.15mm (for precision components) to 5mm (for heavy - duty applications).
- Density: Customizable between 0.8 - 1.25g/cm³ to balance compressibility and structural strength.
- Special Features:
- Laser - cut designs for intricate shapes in generator stator assemblies.
- Corrugated profiles to enhance sealing efficiency in flange connections.
- Meets ASME BPVC Section III (nuclear power) and ISO 13709 (gas turbines) standards.
- RoHS - compliant and free of halogenated compounds, ensuring compliance with environmental regulations.
- Third - party testing available for flame resistance (ASTM E136), thermal conductivity (ASTM C518), and compressive strength (ASTM F36).
- Extended Service Life: Reduces downtime in power plants with a mean time between replacements exceeding 10 years in typical applications.
- Cost - Effective: Minimizes maintenance costs through resistance to chemical degradation and thermal fatigue.
- Technical Partnership: Provides FEA analysis and on - site installation support for complex generator configurations.
Engineered to deliver reliable performance in the most demanding power generation environments.
Item | Standard Value |
C concentration | 99% |
S concentration | <1000ppm |
chlorine concentration | <45ppm |
tensile strength | 4.5MPa |
compressibility | >40% |
recovery | >10% |
Temperature | -200ºC-600ºC |
Pressure | 20MPa |
Terence of Thickness | -0.04mm~+0.04mm |
Terence of Dimension | In accordance with your Gasket size |
Terence of Density | -0.06~g/cm3+0.06gcm3 |
Grades Separate :JB/T53392-1999 Mechanical Data | Qualified product | Top Grade | Superior Grade |
Density Tolerance g/cm3 | <0.4 | ±0.10 | ±0.05 |
≥0.4 | ±0.07 |
Tensile Strength MPa | ≥3.2 | ≥4.5 | ≥5.0 |
Compression Ratio % | 35~55 |
Rebound Rate % | ≥9 | ≥11 | ≥12 |
Stress relaxation rate % | ≤10 |
Ash % | ≤6.0 | ≤3.0 | ≤1.0 |
Heat loss on ignation % | 450ºC | ≤1.0 | ≤0.5 |
600ºC | ≤20 | ≤15 |
Sulphur content | ≤1500ppm | ≤1000ppm | ≤600ppm |
Chloride content | ≤100ppm | ≤50ppm | ≤20ppm |
| | | | |


