Film Structure: PET/PE & BOPP/PE

A Frozen Fish & Food Packaging Pouch utilizing PET/PE and BOPP/PE film structures is a practical, cost-effective flexible packaging solution designed for frozen seafood and various frozen food products. These two-layer laminated structures provide essential moisture protection, reliable sealing, and sufficient mechanical strength to withstand the demanding conditions of frozen food storage, transportation, and handling. While offering moderate barrier properties, these pouches are ideal for products with standard shelf-life requirements and represent an economical choice for mainstream frozen food packaging.

• Outer Layer: PET (Polyethylene Terephthalate)

  • Thickness: 12–25 μm

  • Primary Functions:

    • Provides structural integrity and puncture resistance

    • Offers excellent printing surface for branding and product information

    • High gloss finish enhances shelf appeal

    • Good dimensional stability across temperature variations

  • Key Properties:

    • Tensile strength: 150–250 MPa

    • Moisture barrier: Moderate

    • Cold crack resistance: Below –40°C

    • Surface energy: 42–48 dynes/cm (ideal for printing)

• Inner Layer: PE (Polyethylene – LDPE/LLDPE)

  • Thickness: 50–100 μm

  • Primary Functions:

    • Heat-sealable food-contact layer

    • Primary moisture barrier protection

    • Maintains flexibility at freezing temperatures

    • Provides grease resistance for fatty products

  • Key Properties:

    • Seal strength: 10–18 N/15mm

    • WVTR: 5–15 g/m²/day

    • Operating temperature: –40°C to 80°C

    • FDA-compliant for direct food contact

• Bonding Technology:

  • Solvent-based or solvent-free adhesive lamination

  • Bond strength: ≥ 4 N/15mm at –30°C

  • Delamination resistance during freeze-thaw cycles

• Outer Layer: BOPP (Biaxially Oriented Polypropylene)

  • Thickness: 20–35 μm

  • Primary Functions:

    • Superior moisture barrier properties

    • High clarity for product visibility

    • Excellent stiffness for easy handling

    • Good chemical resistance

  • Key Properties:

    • WVTR: 3–8 g/m²/day

    • Tensile strength: 120–200 MPa

    • Stiffness modulus: 1500–2500 MPa

    • Haze: < 5% for clear variants

• Inner Layer: PE (Polyethylene)

  • Thickness: 50–90 μm

  • Functions and properties similar to PET/PE structure

  • Often uses higher density PE for improved seal integrity

• Fish Fillets: Salmon, cod, tilapia, haddock

• Shellfish: Shrimp, prawns, scallops, crab meat

• Whole Fish: Smaller varieties, cleaned and gutted

• Fish Portions: Battered, breaded, or plain portions

• Seafood Mixes: Combined seafood products

• Vegetables: Peas, corn, mixed vegetables, spinach

• Fruits: Berries, mango chunks, tropical fruit mixes

• Prepared Foods: Individual meal components

• Meat Products: Ground meat, smaller cuts (with appropriate labeling)

• Bakery Items: Dough, pastries, pre-formed items

• Retail consumer packs (200g–1kg)

• Foodservice bulk packs (2–5kg)

• Portion-controlled packaging

• Value packs and family-sized pouches

• Moisture Barrier Excellence: Particularly strong with BOPP/PE structure

• Freezer Burn Prevention: Adequate protection for standard 12–18 month shelf life

• Ice Crystal Control: Minimizes surface dehydration and texture degradation

• Physical Durability: Resists punctures from sharp bones or product edges

• Leak Prevention: Reliable seals contain natural juices and melting ice

• Cost-Effectiveness: Lower material costs than multi-layer barrier films

• High-Speed Compatibility: Excellent runnability on VFFS equipment

• Reduced Shipping Costs: 40–60% lighter weight than rigid packaging

• Space Optimization: Flat pouches maximize freezer and transport capacity

• Reduced Damage Rates: Lower incidence of package failure during handling

• Product Visibility: Clear variants allow consumers to see product quality

• Easy Storage: Flexible pouches conform to available freezer space

• Convenient Portions: Various size options for different household needs

• Brand Presentation: Excellent print quality for attractive shelf presence

• Reduced Waste: Often includes resealable features for partial use

• Material Efficiency: Less plastic usage than rigid alternatives

• Transport Efficiency: Lower carbon footprint per product unit

• Recycling Compatibility: PE components align with existing recycling streams

• Food Waste Reduction: Adequate protection extends product usability

• Puncture Resistance: Withstands sharp fish bones and shellfish edges

• Abrasion Resistance: Maintains integrity during handling and stacking

• Seal Integrity: Strong seals prevent leakage and contamination

• Impact Resistance: Protects against dropping and rough handling

• Dehydration Prevention: Maintains product moisture content and weight

• Texture Preservation: Minimizes surface crystallization and texture changes

• Juice Retention: Contains natural juices and fluids during thawing

• Freezer Burn Barrier: Reduces oxidation and quality degradation

• Low-Temperature Flexibility: Maintains performance at –40°C

• Freeze-Thaw Stability: Withstands temperature cycling

• Seal Reliability: Consistent sealing across temperature variations

• Moderate Oxygen Barrier: May limit shelf life for highly sensitive products

• Fat/Oil Resistance: May require special formulations for high-fat fish

• Best For: Products with ≤18 month shelf life requirements

• Limited Oxygen Barrier: Not suitable for products requiring oxygen exclusion

• Temperature Sensitivity: Lower maximum temperature resistance than PET

• Best For: Moisture-sensitive products with moderate shelf life needs

• Easy-Open Designs: Laser scoring, tear notches, pull tabs

• Resealable Options: Zipper closures for multiple-use packaging

• Anti-Fog Treatments: Maintain clarity in retail freezer displays

• Gas Flush Compatibility: For modified atmosphere packaging (limited)

• Leak-Proof Designs: Enhanced seal areas for liquid containment

• High-Definition Printing: Photo-quality graphics for premium presentation

• Transparent Windows: Partial transparency for product viewing

• UV-Resistant Inks: Maintain color stability under freezer lighting

• Information Areas: Dedicated spaces for cooking instructions, nutrition facts

• Cost-effective packaging for mainstream product lines

• Reliable performance for standard distribution channels

• Good machinability on existing packaging equipment

• Versatile solution for various product types

• Space-efficient packaging for freezer optimization

• Clear product visibility enhances consumer confidence

• Reduced in-store damage and leakage issues

• Attractive presentation for impulse purchases

• Durable packaging for bulk handling

• Portion-controlled options reduce waste

• Easy storage in commercial freezers

• Clear labeling for inventory management

• Food Safety: FDA 21 CFR, EU 10/2011 compliant

• Migration Testing: Complies with global migration limits

• Seal Integrity: Meets industry standards for frozen food packaging

• Temperature Testing: Validated for performance across stated range

• Print Safety: Food-grade inks and coatings

• Higher print quality and gloss are priorities

• Slightly better oxygen barrier is needed

• Products require higher temperature resistance (e.g., for microwave reheating)

• Brand presentation is a key differentiator

• Maximum moisture barrier is critical

• Lower material cost is essential

• High clarity for product visibility is desired

• Products have lower oxygen sensitivity

The Frozen Fish & Food Packaging Pouch in PET/PE and BOPP/PE structures offers a balanced, economical solution for mainstream frozen food packaging needs. While these two-layer constructions may not provide the ultra-high barriers of more complex multi-layer films, they deliver sufficient protection for standard shelf-life requirements at a significantly lower cost point.

These pouches are particularly suitable for products distributed through conventional retail channels with typical turnover rates, where the combination of adequate protection, cost efficiency, and consumer appeal creates optimal value. Their simplicity also offers advantages in production efficiency, environmental impact, and compatibility with existing packaging infrastructure.

Ideal For: Mainstream frozen fish processors, vegetable packers, fruit processors, and food manufacturers seeking reliable, cost-effective packaging for products with moderate shelf-life requirements and standard distribution through retail and foodservice channels.

• Minimum Order Quantity: 500kg
• Samples: Available ($0 - $500 USD)
• Printing Plate Charge: $70 - $150 USD (one-time fee for custom designs)
• Packaging: Secured in cartons and palletized for international shipping