The ketchup packet is one of the most overlooked pieces of packaging in the food service industry. Restaurant owners ignore it. Customers take it for granted. Suppliers treat it as a commodity.
But here is the truth: that little packet is a direct connection between your brand and your customer. Every time someone opens one, they form a tiny opinion about your operation.
We built Snap & Sauce™ for food service professionals who understand that small details matter. This guide explains everything you need to know about custom ketchup portion packs - from the tear notch to the film to the printing - and why choosing the right supplier makes a real difference to your business.
After thousands of hours of testing and millions of packets produced, we have identified exactly what makes a ketchup packet excel.
| Quality | Description | Why It Matters |
|---|---|---|
| Clean tear | Opens in one motion | Customer is not frustrated |
| Strong seals | No leaks or bursts | No mess in storage or transit |
| Fresh product | Barrier protection | Ketchup tastes right |
| Sharp printing | Clear, professional look | Brand looks good |
| Consistent size | Same every time | Fills easily on equipment |
Let us also be honest about what fails.
| Problem | Cause | Customer Reaction |
|---|---|---|
| Won't tear open | Poor notch design | "This is annoying" |
| Tears crookedly | Bad notch position | Ketchup goes everywhere |
| Leaks in the box | Weak seals | Messy storage, wasted product |
| Ketchup tastes off | Poor barrier | "This ketchup is old" |
| Printing smudges | Low quality ink | "This looks cheap" |
Snap & Sauce™ packets are designed to avoid every single one of these problems.
Think about the customer experience. They have fries getting cold. They have a burger in one hand. They need ketchup. They grab your packet. They find the notch. They pull.
In that two-second window, your packaging either serves them or fails them. A good notch means they succeed. A bad notch means they struggle.
We have made sure your customers succeed.
| Step | What We Do |
|---|---|
| 1 | Calculate optimal notch depth for your film thickness |
| 2 | Position notch for natural tearing motion |
| 3 | Use precision dies or laser scoring |
| 4 | Test every batch by hand pull |
| Style | Best Application | Tear Quality |
|---|---|---|
| Center V-notch | Standard ketchup packet | Excellent |
| Offset notch | Packets with printing on one side | Excellent |
| Double notch | Extra-large packets (15ml+) | Superior |
| Laser score | Premium, preservative-free products | Superior |
| Side notch | Wide, flat packets | Very good |
| Location | Advantage |
|---|---|
| Top edge, center | Most familiar to customers |
| Top edge, right side | Slightly easier for right-handed users |
| Top edge, left side | Better for left-handed users |
| Side edge | Better grip for larger packets |
Our recommendation: Top edge, center. It is what customers expect.
| Enemy | Damage | How We Stop It |
|---|---|---|
| Oxygen | Turns red to brown, ruins flavor | Barrier layer (VMPET or AL) |
| Moisture | Changes texture, promotes mold | Moisture barrier layer |
| Light | Fades color, degrades quality | Opaque or metallized layer |
| Heat | Accelerates all degradation | Strong seals, stable materials |
Standard Grade - Perfect for Most Food Service
| Layer | Material | Job |
|---|---|---|
| Outside | PET | Holds printing, looks sharp, resists scuffs |
| Inside | PE | Seals tight, touches food safely |
Premium Grade - For Longer Life and Export
| Layer | Material | Job |
|---|---|---|
| Outside | PET | Printing and protection |
| Middle | VMPET | Blocks oxygen, light, and moisture |
| Inside | PE | Seals and protects |
| Your Situation | Our Recommendation |
|---|---|
| Ketchup moves from factory to customer in under 6 months | Standard Grade |
| Ketchup is preservative-free or natural | Premium Grade |
| You export by sea freight | Premium Grade |
| You need absolute maximum shelf life | Premium Grade |
| Cost is your primary concern | Standard Grade |
A customer sits in your restaurant. They look at your packet. They see your logo. They open it. They squeeze it. They throw it away.
In those few seconds, your brand made an impression. Now multiply that by every customer. Every day. Every location. That is thousands of impressions. For the cost of a small packet.
| Element | Required? | Why |
|---|---|---|
| Your logo | Strongly recommended | Brand recognition |
| Product name ("KETCHUP") | Yes | So customers know what it is |
| Tear arrow | Yes | Shows where to open |
| "Easy tear" text | Recommended | Reinforces usability |
| Expiration date | Required (batch printed) | Food safety |
| Barcode | For retail sales | Scanning |
| Nutritional information | Market dependent | Legal compliance |
| Ingredients | Market dependent | Legal compliance |
Rotogravure - For Large Volumes (500,000+ packets)
Flexography - For Medium Volumes (100,000-500,000 packets)
No Artwork? No Problem. Send us your logo and brand colors. Our design team creates professional artwork. No charge for basic design.
| Volume | Dimensions (approx) | Best For |
|---|---|---|
| 5ml | 30 x 50mm | Hotel minibar, sample, room service |
| 8ml | 33 x 55mm | Children's meals, light users |
| 9ml | 35 x 60mm | Standard fast food - most popular |
| 10ml | 38 x 65mm | Food service, takeaways |
| 12ml | 40 x 65mm | Hungry customers, larger portions |
| 15ml | 40 x 70mm | Premium sauce, honey, syrup |
| 20ml | 45 x 75mm | Share size, dressings, condiments |
The 9ml packet (approximately 35mm x 60mm) is used by most major fast food chains worldwide. It is the size customers are most familiar with.
Need something different? Tell us your required dimensions. We will manufacture to your specification.
Burger joints. Chicken chains. Pizza places. Taco shops. Sandwich shops.
What you need: Millions of packets. Exactly the same. Every time. On time.
What we deliver: Consistent quality. Reliable supply. Competitive pricing.
Breakfast buffets. Room service. Conference catering. Poolside cafes. Minibars.
What you need: Professional appearance. Reliable performance. Custom branding.
What we deliver: Sharp printing. Consistent tear notch. Your logo on every packet.
Fish and chips. Burgers. Chinese. Indian. Pizza delivery. Ghost kitchens.
What you need: Durable packets that survive delivery. Easy for customers to open.
What we deliver: Strong seals. Reliable tear notch. Customer-approved design.
Companies that supply restaurants, hotels, and institutions.
What you need: Wide product range. Bulk packaging. Consistent supply.
What we deliver: All sizes. All volumes. Reliable lead times.
Corporate catering. Wedding catering. Event catering. Airline catering.
What you need: Professional presentation. Bulk quantities. Reliable performance.
What we deliver: Custom printed. Works every time. Scales to your volume.
Every packet we make goes through rigorous testing. We do not spot-check. We batch-check.
| Test | Method | Pass Standard |
|---|---|---|
| Seal strength | Tensile pull | >20 Newtons |
| Burst resistance | Pressure test | No failure at 25 PSI |
| Leak test | Vacuum chamber | Zero bubbles at 20 in Hg |
| Tear notch | Manual pull | Clean tear, no jagged edges |
| Print quality | Visual + measurement | Matches approved sample |
| Dimensions | Caliper measurement | Within tolerance |
| Certification | What It Means |
|---|---|
| ISO 9001:2015 | Certified quality management system |
| FDA | Materials safe for US food contact |
| EU 10/2011 | Materials safe for European food contact |
| BPA-free | No Bisphenol A in any material |
Every batch has a unique number. Every number traces to raw materials, production date, and quality records. If there is ever a problem, we find the source fast.
| Order Type | Timeline |
|---|---|
| Unprinted sample | 7-10 days |
| Printed sample | 15-20 days |
| Production (after sample approval) | 20-30 days |
| Order Type | Minimum |
|---|---|
| Unprinted sample | 10,000 packets |
| Printed sample | 50,000 packets |
| Production order | 100,000 packets |
Smaller quantities may be available for startups. Contact us to discuss.
| Level | Description |
|---|---|
| Inner bag | 1,000-5,000 packets per PE bag |
| Carton | 10-20 inner bags per corrugated box |
| Pallet | 40-60 cartons per export pallet |
FOB ports: Ningbo, Shanghai, Shenzhen
Incoterms: EXW, FOB, CIF, CFR
Q: Can you match McDonald's or Heinz packet size?
A: Yes. We can match standard industry dimensions. We cannot copy trademarks or proprietary designs.
Q: How long does ketchup stay fresh?
A: Standard 2-layer film: 6-12 months. Premium 3-layer film: 12-18 months.
Q: Do you fill the packets with ketchup?
A: We manufacture empty packets. We can refer you to trusted contract filling partners.
Q: Can I get samples before ordering?
A: Yes. Highly recommended. You test. You approve.
Q: What exactly is a tear notch?
A: A small cut on the sealed edge that makes the packet easy to tear open.
Q: Can the tear notch be on the side instead of the top?
A: Yes. Tell us your preference.
Q: Do you ship internationally?
A: Yes. Worldwide. Current customers in North America, Europe, Australia, Middle East, and Asia.
Q: Can you help with packet design?
A: Yes. Send your logo and colors. Our designers create artwork.
Q: What are your payment terms?
A: 50% deposit, 50% against bill of lading for new clients.
Q: What if I receive defective packets?
A: We replace them or credit your account. Your satisfaction is our reputation.
A ketchup packet costs pennies. But it can cost you customers if it fails. Snap & Sauce™ packets are designed to work perfectly. Every time.
From 5ml to 20ml. From standard to premium film. From 10,000 to 10 million packets.
Let us make your condiment packaging work for you, not against you.
Tell us your packet size and quantity. Receive a quote within 24 hours. Samples available.