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Custom Printed Ketchup Portion Pack | Easy-Tear Condiment Sachet with Notch for Food Service, Hotels & QSR – Professional Flexible Packaging Solution
Custom Printed Ketchup Portion Pack | Easy-Tear Condiment Sachet with Notch for Food Service, Hotels & QSR – Professional Flexible Packaging Solution
Specifications
Brand Name :
HUAXING
Model Number :
Sauce Bag
Certification :
SGS, FDA, ISO
Place of Origin :
GUANGDONG, CHINA
MOQ :
500kgs
Price :
1USD
Payment Terms :
T/T
Supply Ability :
1000tons
Delivery Time :
5-20days
Packaging Details :
Carton Packaging, Packed in Pallets
Materials :
PET, BOPP, CPP, PA, PE, RCPP, CPE, VMPET, AL, EVOH
Recommended Structure :
PET/VMPET/PE; PET/AL/PE; PET/AL/PA/PE
Film Layers :
2/3/4Layers
Thickness :
60micron - 150micron
Standard Size :
Customised Upon Request
Width :
0-1200mm
Height :
0-1200mm
Length :
0-1200mm
Color :
Maximum 12 colours
Printing Type :
Gravure Printing
Printing :
Customised Upon Request
Bag Type :
Sauce Bag
Barrier Properties :
Frost Resistant, Puncture Resistant, Anti Fog, Inflatable, Oxygen Barrier, Temperature Resistance, Moisture Barrier, Grease and Oil Resistance, Aroma Barrier, Light Barrier
Applications :
Sauce Bags for Table Sauces, Culinary Sauces, Dressings & Dips, Liquid Condiments, Oils & Syrups
Packing :
Carton Packaging, Packed in Pallets
MOQ :
500kgs
Sample Costs :
0-500USD
Production Time :
10-20days
Production Lines :
5 Production Lines
Description

The Complete Guide to Custom Printed Ketchup Portion Packs with Easy-Tear Notch

Introduction: The Little Packet That Powers the Food Service Industry

Walk into any fast food restaurant, hotel breakfast buffet, or takeaway shop anywhere in the world. What do you see on every table, every tray, every counter?

A small ketchup packet.

It is so common that we barely notice it. But behind that tiny packet is decades of packaging engineering, precision manufacturing, and quality control. It is a product that must work perfectly every single time – because when it doesn't, customers notice.

The tear notch must open cleanly. The seal must hold tight. The printing must look professional. The ketchup inside must stay fresh for months.

Our factory produces these packets by the millions. We serve quick-service restaurants (QSRs), hotels, catering companies, food service distributors, and takeaway brands around the world.

This guide explains everything you need to know about custom printed ketchup portion packs with easy-tear notch – from materials and manufacturing to printing and quality assurance.

Custom Printed Ketchup Portion Pack | Easy-Tear Condiment Sachet with Notch for Food Service, Hotels & QSR – Professional Flexible Packaging Solution

Custom Printed Ketchup Portion Pack | Easy-Tear Condiment Sachet with Notch for Food Service, Hotels & QSR – Professional Flexible Packaging Solution

Custom Printed Ketchup Portion Pack | Easy-Tear Condiment Sachet with Notch for Food Service, Hotels & QSR – Professional Flexible Packaging Solution

Part One: What Is a Ketchup Portion Pack with Tear Notch?

1.1 Definition

A ketchup portion pack (also called a condiment sachet or dip packet) is a small, hermetically sealed flexible pouch designed for single-use portions of ketchup, sauce, or condiment.

The tear notch is a precision cut or indentation on the sealed edge of the packet. It creates a weak point that allows the user to tear the packet open easily – no scissors, no teeth, no frustration.

1.2 Key Features



Feature Description Why It Matters
Tear notch Precision cut on sealed edge Easy, clean opening
Heat seal Hermetic closure around all edges No leaks, no contamination
Multi-layer film 2 or 3 layer laminate Product freshness, shelf stability
Custom printing Your brand, colors, logo Professional presentation
Portion control Exact fill volume every time Cost control, consistency
Compact size Small footprint Efficient storage and shipping

1.3 Common Sizes for Ketchup Packets



Volume Dimensions (approx) Best For
5ml 30 x 50mm Ultra-small portion, sample
8ml 33 x 55mm Small condiment
9ml 35 x 60mm Standard ketchup (most common)
10ml 38 x 65mm Popular size for food service
12ml 40 x 65mm Ketchup, honey, mustard
15ml 40 x 70mm Larger portion, syrup
20ml 45 x 75mm Premium sauce, dressing

Custom sizes available upon request.

Part Two: The Easy-Tear Notch – Engineering Precision

2.1 What Is a Tear Notch?

A tear notch is a small V-shaped cut or laser score on the sealed edge of the packet. When the user pulls from the notch, the film tears along a straight line, creating a clean opening.

2.2 Types of Tear Notches



Type Manufacturing Method Tear Quality Best For
V-notch Die-cut V-shape in seal edge Good Standard ketchup, mustard, mayo
Laser score Laser ablation of film Excellent Premium products, cleanest tear
Side notch Notch on long edge Good Wider packets, easy gripping
Double notch Two notches on opposite sides Very good Extra-large packets

2.3 Why the Tear Notch Is Critical



Benefit Explanation
Speed Customer opens in one motion – no delay
Cleanliness No need to bite the packet open
Safety No jagged edges, no flying plastic fragments
Consistency Every packet tears the same way
User satisfaction Frustration-free experience builds brand loyalty

2.4 Tear Notch Placement Options



Placement Best For
Top edge (center) Standard packets – most common
Top edge (corner) Easy to locate by feel
Side edge Wider packets, better grip
Bottom edge Special applications

We can place the notch anywhere you specify.

Part Three: Film Structure and Materials

3.1 Why Multi-Layer?

A single layer of plastic cannot do everything well. Printing requires one type of surface. Barrier requires another. Sealing requires another.

Multi-layer lamination combines complementary materials into a single, high-performance film.

3.2 Standard Structure (2-Layer) – Cost-Effective Solution



Layer Material Thickness Function
Outer PET (Polyester) 12µm Print surface, strength, heat resistance
Inner PE (Polyethylene) 40-60µm Heat seal, food contact, moisture barrier

Performance Specifications:



Parameter Value
Oxygen Transmission Rate (OTR) ≤5.0 cc/m²/day
Moisture Vapor Transmission (MVTR) ≤3.0 g/m²/day
Seal strength >20 N/15mm
Shelf life 6-12 months

Best for: Ketchup, mustard, mayonnaise, barbecue sauce, soy sauce

3.3 Premium Structure (3-Layer) – Extended Shelf Life



Layer Material Thickness Function
Outer PET 12µm Print, durability
Barrier VMPET (Metallized PET) 12µm Oxygen, moisture, light barrier
Inner PE 50-70µm Hermetic seal, food contact

Performance Specifications:



Parameter Value
Oxygen Transmission Rate (OTR) ≤1.5 cc/m²/day
Moisture Vapor Transmission (MVTR) ≤1.0 g/m²/day
Seal strength >20 N/15mm
Shelf life 12-18 months

Best for: Premium condiments, natural ingredients, preservative-free products, longer distribution chains

3.4 Material Options Summary



Material Abbreviation Key Property Used In
Polyester PET Print surface, strength Outer layer
Metallized PET VMPET Oxygen/light barrier Middle layer (premium)
Polyethylene PE Sealing, moisture barrier Inner layer
Aluminum foil AL Absolute barrier Premium (special order)
Nylon PA Puncture resistance Premium (special order)

Part Four: Custom Printing – Your Brand, Every Time

Every packet is a marketing opportunity. When a customer opens your ketchup packet, they see your brand.

4.1 Printing Methods



Method Best Volume Colors Quality Tooling Cost
Rotogravure 500,000+ packets Up to 10 Photorealistic Higher initial
Flexography 100,000-500,000 Up to 8 Very good Lower initial

4.2 What to Print on Your Packets



Element Purpose Recommended
Brand name and logo Recognition Always
Product name "KETCHUP" Always
Tear arrow Shows where to open Always
"Easy tear" text Reinforces usability Recommended
Expiration date Food safety Required (batch printing)
Barcode Scanning For retail sales
Nutritional information Legal compliance Many markets require
Ingredients list Legal compliance Many markets require
"Keep in cool dry place" Storage instruction Recommended
Website or social media Engagement Optional

4.3 Design Tips for Ketchup Packets

  • Use red. Red is the color of tomato ketchup. It signals flavor.

  • Make the tear notch visible. Print an arrow pointing to the notch.

  • Keep text large enough. Minimum 6pt font for readability.

  • Contrast matters. White text on red background works well.

  • Include "Heinz style" if applicable. Some customers look for familiar designs.

4.4 Artwork Requirements



Format Preferred Acceptable
Vector AI, CDR, EPS Yes
PDF High resolution Yes
Raster (PSD, JPG) 300 DPI minimum Yes

No artwork? Send us your logo and brand colors. We will design for you.

Part Five: Quality Assurance

Every packet must work perfectly. Our quality system ensures consistency.

5.1 Testing Protocol (Every Batch)



Test Method Acceptance Standard
Seal strength Tensile pull test >20 N/15mm
Burst resistance Internal pressure No failure at 25 PSI
Vacuum leak Chamber test Zero bubbles at 20 in Hg, 60 sec
Tear notch function Manual pull test Clean tear, no jagged edges
Print registration Visual + measurement ±0.5mm from master
Color accuracy Visual against standard Match approved sample
Dimensions Caliper measurement Within specified tolerance

5.2 Certifications



Certification Status
ISO 9001:2015 Active
FDA food contact Compliant
EU 10/2011 Compliant
BPA-free All materials
Halal Available upon request
Kosher Available upon request

5.3 Traceability

Every production batch receives a unique lot number. With that number, we can trace back to:

  • Raw material certificates

  • Production date, shift, and line

  • Quality inspection records

  • Destination order

Records maintained for 24 months minimum.

Part Six: Applications and Use Cases

6.1 Primary Markets



Market Typical Size Volume per Order Special Requirements
Fast food chains (QSR) 9-10ml 1M+ packets Consistent quality, fast turnaround
Hotels and resorts 9-10ml 100k-500k Presentation matters
Takeaway and delivery 9-10ml 50k-1M Durable for delivery
Catering companies 9-15ml 100k-500k Bulk packaging
Coffee shops and cafes 9ml 50k-200k Smaller volumes
Food service distributors All sizes 500k+ Wide product range

6.2 Products Suitable for Portion Packs



Product Size Film Special Consideration
Tomato ketchup 9-10ml 2-layer Standard
Yellow mustard 8-10ml 2-layer Standard
Mayonnaise 10-15ml 3-layer Oil resistance
Barbecue sauce 10-15ml 2-layer or 3-layer Standard
Hot sauce 5-10ml 2-layer Acid resistance
Soy sauce 5-10ml 2-layer Standard
Sweet chili sauce 10-15ml 2-layer Standard
Tartar sauce 10-15ml 3-layer Oil resistance
Salad dressing 15-20ml 3-layer Oil resistance
Honey 10-15ml 3-layer Moisture barrier
Syrup 10-20ml 3-layer Heat resistance (hot fill)

Part Seven: Production and Lead Times

7.1 Production Process



Step Activity Duration
1 Artwork approval 1-3 days
2 Cylinder/plate making (first order only) 7-15 days
3 Raw material procurement 5-10 days
4 Film printing 3-5 days
5 Pouch forming, filling (if requested) 5-10 days
6 Quality inspection 2-3 days
7 Packaging and cartoning 2-3 days
8 Documentation and shipping 2-4 days

Total lead time (printed, empty packets): 20-35 working days

7.2 Minimum Order Quantities



Order Type Minimum Quantity
Sample (unprinted, empty) 10,000 pieces
Sample (custom printed, empty) 50,000 pieces
Production (printed, empty) 100,000 pieces
Production (printed, filled with product) 200,000 pieces

Smaller quantities may be available for startups. Contact us to discuss.

7.3 Packaging for Shipment



Packaging Level Description
Inner bag Polyethylene bag, 1,000-5,000 packets per bag
Carton Corrugated box, 10-20 inner bags per carton
Pallet Export pallet, 40-60 cartons per pallet

7.4 Container Loading



Container Type Estimated Packets
20FT container 500,000 - 1,000,000 (depends on packet size)
40FT container 1,000,000 - 2,000,000
40FT High Cube 1,200,000 - 2,500,000

Part Eight: Sustainability

We recognize the environmental impact of single-use packaging. We offer several options to reduce that impact.

8.1 Sustainable Options



Option Description Availability
Source reduction Thinner films (15-25% less plastic) Yes
Mono-material All-PE structure for recyclability Limited (barrier trade-off)
PCR content Post-consumer recycled material in outer layer Available for large orders

8.2 Carbon Footprint Comparison

While portion packs are single-use, they have advantages over alternatives:



Factor Glass bottle (single use not practical) Portion pack
Product waste High (product left in bottle) Low (single use)
Transport weight Heavy Light
Breakage Yes No
Energy per use Higher Lower

8.3 Our Commitment

We are actively working on:

  • Reducing film thickness without compromising barrier

  • Developing recyclable mono-material structures

  • Using water-based inks where possible

  • Optimizing packaging to reduce carton size

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Custom Printed Ketchup Portion Pack | Easy-Tear Condiment Sachet with Notch for Food Service, Hotels & QSR – Professional Flexible Packaging Solution

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Product Detail
Brand Name :
HUAXING
Model Number :
Sauce Bag
Certification :
SGS, FDA, ISO
Place of Origin :
GUANGDONG, CHINA
MOQ :
500kgs
Price :
1USD
Contact Supplier
video
Custom Printed Ketchup Portion Pack | Easy-Tear Condiment Sachet with Notch for Food Service, Hotels & QSR – Professional Flexible Packaging Solution

GUANGDONG HUAXING PACKAGING CO., LTD.

Verified Supplier
1 Years
guangdong, chaozhou
Business Type :
Manufacturer
Main Products :
Retort Packaging Pouch, Roast Chicken Bags, Vegetable Packaging Bags
Total Annual :
3000000-5000000
Employee Number :
80~100
Certification Level :
Verified Supplier
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