Power Cord and Plug Cord Production Line:Product Introduction
This Extrusion Production Line Series is equipped with a high performance extruder featuring an optimized screw and barrel structure to ensure uniform material plasticization and smooth cable surfaces. Precise temperature control and stable traction systems enable accurate insulation thickness and excellent dimensional consistency. The integrated PLC control system allows automatic coordination between extrusion speed, cooling, traction, and take up units. With modular design and flexible configuration, the Extrusion Production Line Series can be customized to meet different production requirements for power cords and plug cords.
Equipment composition
·It consists of a pay-off stand,wire straightening table, main machine,main control cabinet,water trough,Cablestorage rack,traction device,linkage cutting machine.
·Optional copper wire preheater,powder machine,low smoke zero halogen special screw,low density screw,high density screw,laser caliper and PLC computer all-process control.
Technical Parameter
| Machine Model | Pay-off Type | Pay-off Bobbin | Screw Diameter | Screw L/D Ratio | Extrusion Capacity | Mainframe Power |
|---|---|---|---|---|---|---|
| ZD-80 | Active / Passive pay-off | PN630–800 | Ø70 mm | 26:1 | 160 kg/h | 37 kW |
| ZD-90 | Active / Passive pay-off | PN630–1000 | Ø80 mm | 26:1 | 220 kg/h | 55 kW |
| ZD-100 | Active / Passive pay-off | PN1000–2500 | Ø90 mm | 26:1 | 300 kg/h | 75 kW |
| ZD-120 | Gantry type / End shaft type | PN1000–2500 | Ø100 mm | 25:1 | 400 kg/h | 110 kW |
| ZD-150 | Gantry type / End shaft type | PN1250–3150 | Ø120 mm | 25:1 | 550 kg/h | 132 kW |
| Cooling System | Accumulator Type | Capstan Power | Take-up Type Optional | Electrical Control |
|---|---|---|---|---|
| Single layer / Double U type | Horizontal | 4 kW | Shaftless / Double shaft | Traditional type / PLC type |
| Single layer / Double U type | Horizontal | 5.5 kW | Shaftless / Double shaft | Traditional type / PLC type |
| Single layer U-shaped sink | Horizontal | 7.5 kW | Shaftless / Double shaft | Traditional type / PLC type |
| Single layer U-shaped sink | - | 7.5 kW | Gantry type / End shaft type | Traditional type / PLC type |
| Single layer U-shaped sink | - | 11 kW | Gantry type / End shaft type | Traditional type / PLC type |
Product Advantages
As a reliable solution within the Extrusion Production Line Series, this production line provides stable extrusion performance and uniform insulation thickness, ensuring high electrical safety and durability of finished cords. The intelligent PLC control system improves automation and reduces labor costs. Energy efficient motors and optimized heating zones help lower overall power consumption. The modular structure allows easy maintenance and future upgrades, while flexible configuration supports different cord specifications and production capacities.
Global Market
The Power Cord and Plug Cord Production Line, as part of the Extrusion Production Line Series, is primarily promoted to the global market. It is widely supplied to cable manufacturers in Asia, Europe, the Middle East, Africa, and the Americas, supporting international standards and export oriented production requirements.