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500m/Min High Speed Automotive Extrusion Production Line With PLC Automation Modular Design
500m/Min High Speed Automotive Extrusion Production Line With PLC Automation Modular Design
500m/Min High Speed Automotive Extrusion Production Line With PLC Automation Modular Design
500m/Min High Speed Automotive Extrusion Production Line With PLC Automation Modular Design
Specifications
Linespeed :
0-30 m/min
Maximum extrusion speed :
Up to 500 meters per minute
Extruder screw diameter :
45 mm to 65 mm
Temperature zones :
Independent multi-zone control
Controlsystem :
PLC with touch screen
Conductor cross section :
0.35 mm2 to 6.0 mm2
Coolingmethod :
Water cooling
Cooling system :
Water trough cooling
Take up system :
Servo driven automatic take up
Place of Origin :
China
Brand Name :
Zhongding
MOQ :
1
Price :
negotiable
Packaging Details :
Different packaging methods are adopted according to different modes of transport.
Payment Terms :
L/C, T/T, D/P, D/A
Description
Product Overview

The Advanced PLC Automated Automotive Wire Extrusion Platform with High Velocity Output is a state-of-the-art production system engineered for modern automotive wire manufacturing. As a flagship model in the Extrusion Production Line Series, this platform combines intelligent PLC automation with a modular design to deliver high speed, precision, and reliability. The system allows real-time monitoring and adjustment of production parameters through an intuitive PLC interface, ensuring consistent insulation quality and dimensional accuracy across high-volume runs.

This Extrusion Production Line Series solution is specifically designed for automotive wire applications, providing stable operation and uniform extrusion results. Optimized extrusion screws, precise temperature control, and a flexible modular structure allow manufacturers to process a variety of insulation materials, including PVC, XLPE, and other automotive grade compounds. The platform supports scalable production and can be adapted to different wire diameters and conductor configurations.


Application Scope
  • Automotive special flexible cord
  • Low voltage ordinary wire AV
  • Low voltage thin-skinned wire AVS
  • Low voltage ultra thin-skinned wire AVSS
  • Electronical irradiated PVC low voltage wire AVS
  • Electronical irradiated PE low voltage wire AEX

Applications
The Advanced PLC Automated Automotive Wire Extrusion Platform is ideal for producing automotive wiring harnesses, battery connection cables, engine compartment wires, and interior signal cables. Within the Extrusion Production Line Series, this equipment is also capable of producing low voltage automotive wires that comply with international safety and electrical standards. Its modular and automated design allows for quick product changeovers and efficient multi-specification production, making it suitable for both mass production and customized wire solutions.
Optional Accessories
  • Flyer type pay-off
  • Swing arm type pay-off
  • PLC computer all-process control
  • Laser diameter gauge
  • Copper wire preheater

Technical Specifications
Machine Model Pay-off Type Screw Diameter Screw L/D Ratio Extrusion Capacity Mainframe Power Wire Spec Cooling System
ZD-50+35 Active / Passive pay-off φ50 mm 25:1 70 kg/h 11 kW φ0.75-4 mm Single layer / Double U type
ZD-60+35 Active / Passive pay-off φ60 mm 26:1 110 kg/h 18.5 kW φ0.8-8 mm Single layer / Double U type
ZD-70+35 Active / Passive pay-off φ70 mm 26:1 160 kg/h 37 kW φ1.5-12 mm Single layer / Double U type
ZD-80+40 Active / Passive pay-off φ80 mm 26:1 220 kg/h 55 kW φ2-18 mm Single layer / Double U type
Capstan Power Accumulator Type Production Speed Take-up Type Loop Formation Electrical Control
4 kW Inclined / Horizontal Max 500 m/min Double-axis axle-mounted / bundle Automatic looping Frequency control + PLC control
4 kW Horizontal Max 450 m/min Double-axis axle-mounted / bundle Automatic looping Frequency control + PLC control
4 kW Horizontal Max 400 m/min Double-axis axle-mounted / bundle Automatic looping Frequency control + PLC control
5.5 kW Horizontal Max 350 m/min Shaftless double bobbin bonding Automatic looping Frequency control + PLC control

Key Advantages
This Extrusion Production Line Series platform offers several key advantages. Its PLC automation improves operational efficiency and reduces reliance on manual intervention. The modular design ensures easy maintenance, rapid upgrades, and flexible adaptation for different wire types. High precision extrusion technology guarantees uniform insulation thickness, excellent surface finish, and reliable electrical performance. Energy efficient components help reduce operational costs while supporting continuous high-speed production. As a member of the Extrusion Production Line Series, this system combines speed, accuracy, and versatility to meet the rigorous demands of the automotive industry.
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500m/Min High Speed Automotive Extrusion Production Line With PLC Automation Modular Design

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Product Detail
Linespeed :
0-30 m/min
Maximum extrusion speed :
Up to 500 meters per minute
Extruder screw diameter :
45 mm to 65 mm
Temperature zones :
Independent multi-zone control
Controlsystem :
PLC with touch screen
Conductor cross section :
0.35 mm2 to 6.0 mm2
Contact Supplier
500m/Min High Speed Automotive Extrusion Production Line With PLC Automation Modular Design
500m/Min High Speed Automotive Extrusion Production Line With PLC Automation Modular Design

Wuxi Zhongding Electrician Machinery Co., Ltd.

Verified Supplier
1 Years
jiangsu
Business Type :
Manufacturer, Distributor/Wholesaler, Seller
Main Products :
Extrusion Production Line, Wire Extrusion Line, Wire Stranding Machine
Total Annual :
>1000000
Employee Number :
>100
Certification Level :
Verified Supplier
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