The Modular PLC Driven Automotive Cable Manufacturing Line with Ultra Fast Output is a high performance solution developed for the efficient production of automotive wires and cables. As a key model within the Extrusion Production Line Series, this system is designed to meet the strict quality and productivity requirements of the automotive industry. The line integrates an advanced PLC control system with a modular mechanical structure, allowing stable operation, precise parameter control, and flexible configuration for different automotive cable specifications.
This Extrusion Production Line Series solution focuses on continuous high speed extrusion while maintaining excellent insulation uniformity and surface quality. The modular design enables easy expansion and customization, making it suitable for manufacturers seeking scalable production and long term operational reliability. The system supports a wide range of insulation materials commonly used in automotive wiring, ensuring consistent performance under demanding production conditions.
The Modular PLC Driven Automotive Cable Manufacturing Line is widely used for producing automotive electrical wires and signal cables. Typical applications include engine compartment wiring, interior harness cables, battery cables, and control system wiring. Within the Extrusion Production Line Series, this equipment can also be adapted for the production of automotive grade low voltage cables that comply with international safety and performance standards. Its flexibility allows manufacturers to respond quickly to changing automotive design requirements.
| Machine Model | Pay-off Type | Screw Diameter | Screw L/D Ratio | Extrusion Capacity | Mainframe Power | Wire Spec | Cooling System |
|---|---|---|---|---|---|---|---|
| ZD-50+35 | Active / Passive pay-off | φ50 mm | 25:1 | 70 kg/h | 11 kW | φ0.75-4 mm | Single layer / Double U type |
| ZD-60+35 | Active / Passive pay-off | φ60 mm | 26:1 | 110 kg/h | 18.5 kW | φ0.8-8 mm | Single layer / Double U type |
| ZD-70+35 | Active / Passive pay-off | φ70 mm | 26:1 | 160 kg/h | 37 kW | φ1.5-12 mm | Single layer / Double U type |
| ZD-80+40 | Active / Passive pay-off | φ80 mm | 26:1 | 220 kg/h | 55 kW | φ2-18 mm | Single layer / Double U type |
| Capstan Power | Accumulator Type | Production Speed | Take-up Type | Loop Formation | Electrical Control |
|---|---|---|---|---|---|
| 4 kW | Inclined / Horizontal | Max 500 m/min | Double-axis axle-mounted / bundle | Automatic looping | Frequency control + PLC control |
| 4 kW | Horizontal | Max 450 m/min | Double-axis axle-mounted / bundle | Automatic looping | Frequency control + PLC control |
| 4 kW | Horizontal | Max 400 m/min | Double-axis axle-mounted / bundle | Automatic looping | Frequency control + PLC control |
| 5.5 kW | Horizontal | Max 350 m/min | Shaftless double bobbin bonding | Automatic looping | Frequency control + PLC control |