Specifications
Applicable conductor size :
0.35 mm2 to 6.0 mm2
Maximum line speed :
Up to 500 meters per minute
Extruder screw diameter :
45 mm to 65 mm
Outputcapacity :
50 kg/h - 1000 kg/h
Insulation materials :
PVC XLPE and automotive compounds
Temperature control zones :
Independent multi zone control
Voltage :
380V, 50Hz, 3 phase
Coolingmethod :
Water cooling
Dieheadtype :
Single or multi-layer
Take up system :
Servo controlled automatic take up
Place of Origin :
China
Brand Name :
Zhongding
MOQ :
1
Price :
negotiable
Packaging Details :
Different packaging methods are adopted according to different modes of transport.
Payment Terms :
L/C, T/T, D/P, D/A
Description
Product Overview

The Modular PLC Driven Automotive Cable Manufacturing Line with Ultra Fast Output is a high performance solution developed for the efficient production of automotive wires and cables. As a key model within the Extrusion Production Line Series, this system is designed to meet the strict quality and productivity requirements of the automotive industry. The line integrates an advanced PLC control system with a modular mechanical structure, allowing stable operation, precise parameter control, and flexible configuration for different automotive cable specifications.

This Extrusion Production Line Series solution focuses on continuous high speed extrusion while maintaining excellent insulation uniformity and surface quality. The modular design enables easy expansion and customization, making it suitable for manufacturers seeking scalable production and long term operational reliability. The system supports a wide range of insulation materials commonly used in automotive wiring, ensuring consistent performance under demanding production conditions.


Application Scope

The Modular PLC Driven Automotive Cable Manufacturing Line is widely used for producing automotive electrical wires and signal cables. Typical applications include engine compartment wiring, interior harness cables, battery cables, and control system wiring. Within the Extrusion Production Line Series, this equipment can also be adapted for the production of automotive grade low voltage cables that comply with international safety and performance standards. Its flexibility allows manufacturers to respond quickly to changing automotive design requirements.

Equipment Configuration
Complete system includes pay-off stand, straight flat table, main machine, main control cabinet, water trough, cable storage rack, traction device, and take-up machine with auxiliary components.
Optional Accessories
  • Flyer type pay-off
  • Swing arm type pay-off
  • PLC computer all-process control
  • Laser diameter gauge
  • Copper wire preheater

Technical Specifications
Machine Model Pay-off Type Screw Diameter Screw L/D Ratio Extrusion Capacity Mainframe Power Wire Spec Cooling System
ZD-50+35 Active / Passive pay-off φ50 mm 25:1 70 kg/h 11 kW φ0.75-4 mm Single layer / Double U type
ZD-60+35 Active / Passive pay-off φ60 mm 26:1 110 kg/h 18.5 kW φ0.8-8 mm Single layer / Double U type
ZD-70+35 Active / Passive pay-off φ70 mm 26:1 160 kg/h 37 kW φ1.5-12 mm Single layer / Double U type
ZD-80+40 Active / Passive pay-off φ80 mm 26:1 220 kg/h 55 kW φ2-18 mm Single layer / Double U type
Capstan Power Accumulator Type Production Speed Take-up Type Loop Formation Electrical Control
4 kW Inclined / Horizontal Max 500 m/min Double-axis axle-mounted / bundle Automatic looping Frequency control + PLC control
4 kW Horizontal Max 450 m/min Double-axis axle-mounted / bundle Automatic looping Frequency control + PLC control
4 kW Horizontal Max 400 m/min Double-axis axle-mounted / bundle Automatic looping Frequency control + PLC control
5.5 kW Horizontal Max 350 m/min Shaftless double bobbin bonding Automatic looping Frequency control + PLC control

Product Advantages
A major advantage of this Extrusion Production Line Series is its modular configuration, which simplifies maintenance and future upgrades. The intelligent PLC system improves production stability and reduces human error. High precision extrusion ensures uniform insulation thickness and reliable electrical performance. Energy efficient components help reduce operating costs, while the robust frame structure supports long term continuous operation. As a dependable Extrusion Production Line Series solution, it delivers both productivity and quality consistency.
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Modular PLC Controlled Automotive Extrusion Production Line With 500m/Min 50-1000Kg/H

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Applicable conductor size :
0.35 mm2 to 6.0 mm2
Maximum line speed :
Up to 500 meters per minute
Extruder screw diameter :
45 mm to 65 mm
Outputcapacity :
50 kg/h - 1000 kg/h
Insulation materials :
PVC XLPE and automotive compounds
Temperature control zones :
Independent multi zone control
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Modular PLC Controlled Automotive Extrusion Production Line With 500m/Min 50-1000Kg/H
Modular PLC Controlled Automotive Extrusion Production Line With 500m/Min 50-1000Kg/H

Wuxi Zhongding Electrician Machinery Co., Ltd.

Verified Supplier
1 Years
jiangsu
Business Type :
Manufacturer, Distributor/Wholesaler, Seller
Total Annual :
>1000000
Employee Number :
>100
Certification Level :
Verified Supplier
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