Cyber Weld CW180 Fully Automatic Butt Fusion Machine 5.0KVA PP PE HDPE Pipe Welding Machine for Gas Water Pipeline

The Cyber Weld CW180 Fully Automatic Butt Fusion Machine is a high-performance HDPE/PP pipe welding solution designed for gas, water, and industrial pipeline projects worldwide. With a welding diameter range of 63-180mm and 5.0KVA power output, this automatic butt fusion welding machine ensures precise, reliable, and code-compliant weld joints for PP, PE, and HDPE pipes. Complying with GIS, PL-3, CJJ63-2018, and ISO 21307 standards, the CW180 features an integrated real-time control system, 7-inch display, Bluetooth connectivity, and memory for 5,000+ welding records. Ideal for water supply, gas distribution, sewage, and industrial pipeline construction.

Key Features

· Integrated welding standards: GIS/WIS/TSG/UKWIR, customizable as needed

· Large memory capacity: Stores at least 5,000 welding records, expandable via configuration

· Supports external SD cards for data backup, ensuring dual protection against data loss

· 7-inch high-brightness display with optional touchscreen configuration

· Classic and visual UI interface styles, selectable based on preference

· Multilingual system support

· High-reliability hydraulic pump station and real-time precision control module

· Integrated Bluetooth, fingerprint recognition, USB, and 4G communication modules

· Supports Bluetooth printing and data upload

· Enables interaction with mobile apps for welding control, on-site photo capture, and remote transmission to servers

Automated Functions

· Welding sequence control

· Milling and feathering cycles

· Pipe slippage inspection

· Peak and dynamic resistance measurement

· Heating plate temperature control

· Initial bead-up distance control

· Heating plate ejection

· Pressure control during bead-up, soak, fusion, and cooling phases

· Real-time alarms for parameter deviations

Base Unit Features

· Lightweight, compact, and robust structure resistant to bending under heavy loads

· Displacement sensors ensure accurate weld joint dimensions across all ambient temperatures

· Quick-clamping system enhances efficiency and reliability

· Zlink system enables symmetrical heating plate ejection, minimizing dwell time

· Removable fourth clamp for welding elbows, tees, and other fittings

· Full-series aluminum clamp rings with liners

Heating Plate Features

· High-power heating plate minimizes temperature drop after pipe contact

· Ultra-fast automatic ejection (≤2 seconds) reduces dwell time

· Stainless steel protective cover with insulation ensures energy efficiency, safety, and contamination-free fusion

· Anti-stick coating prevents adhesion to molten pipe ends

Application Scenarios

City Water Supply Pipeline: HDPE pipe welding for municipal water distribution networks, ensuring leak-proof and durable connections for potable water systems.

Gas Transmission Pipeline: High-pressure natural gas pipeline welding complying with GIS/PL-3 standards for safe gas distribution across urban and rural areas.

Sewage Treatment Pipeline: Corrosion-resistant HDPE pipe welding for wastewater and sewage treatment facilities, ensuring long-term reliability in harsh environments.

Industrial Pipeline System: Industrial process pipeline welding for chemical, petroleum, and manufacturing facilities requiring high-integrity pipe joints.

Agricultural Irrigation Pipeline: Cost-effective HDPE/PP pipe welding for large-scale agricultural irrigation systems, providing durable water distribution solutions.

Geothermal Heating Pipeline: Thermal-resistant pipe welding for geothermal heating networks, ensuring efficient heat transfer in district heating systems.

Marine Pipeline Installation: Saltwater-resistant HDPE pipeline welding for offshore and coastal infrastructure projects requiring corrosion-resistant connections.

Packaging & Shipping